Download Caterpillar C9 (C9S) Truck Diesel Engine Disassembly Assembly Shop Manual

The following is a list of topics contained in the Caterpillar Disassembly and Assembly Shop Manual:

1 Fuel Priming Pump – Remove and Install
2 Fuel Filter Base – Remove and Install
3 Fuel Lines – Remove and Install
4 Fuel Transfer Pump – Remove
5 Fuel Transfer Pump – Install
6 Fuel Manifold (Rail) – Remove and Install
7 Relief Valve (Fuel) – Remove and Install
8 Fuel Control Manifold (ARD) – Remove
9 Fuel Control Manifold (ARD) – Disassemble
10 Fuel Control Manifold (ARD) – Assemble
11 Fuel Control Manifold (ARD) – Install
12 Exhaust Combustion Manifold – Remove and Install
13 Purge Air Control Valve – Remove and Install
14 Fuel Injection Pump – Remove
15 Fuel Injection Pump – Install
16 Unit Injector – Remove
17 Unit Injector – Install
18 Unit Injector Sleeve – Remove
19 Unit Injector Sleeve – Install
20 Turbocharger – Remove
21 Turbocharger – Install
22 Clean Gas Induction Cooler – Remove and Install
23 Clean Gas Induction Valve – Remove
24 Clean Gas Induction Valve – Disassemble
25 Clean Gas Induction Valve – Assemble
26 Clean Gas Induction Valve – Install
27 Combustion Body Group (ARD) – Remove
28 Combustion Body Group (ARD) – Install
29 Combustion Head Group (ARD) – Remove and Install
30 Solenoid Valve (ARD) – Remove and Install
31 Exhaust Manifold – Remove and Install
32 Diesel Particulate Filter – Disassemble
33 Diesel Particulate Filter – Assemble
34 Inlet Manifold – Remove
35 Inlet Manifold – Install
36 Inlet and Exhaust Valves – Remove and Install
37 Inlet and Exhaust Valve Guides – Remove and Install
38 Inlet and Exhaust Valve Seat Inserts – Remove and Install
39 Engine Oil Filter Base – Remove
40 Engine Oil Filter Base – Disassemble
41 Engine Oil Filter Base – Assemble
42 Engine Oil Filter Base – Install
43 Engine Oil Cooler – Remove
44 Engine Oil Cooler – Install
45 Engine Oil Pump – Remove
46 Engine Oil Pump – Install
47 Water Pump – Remove
48 Water Pump – Disassemble
49 Water Pump – Assemble
50 Water Pump – Install
51 Water Temperature Regulator – Remove and Install
52 Flywheel – Remove
53 Flywheel – Install
54 Crankshaft Rear Seal – Remove
55 Crankshaft Rear Seal – Install
56 Flywheel Housing – Remove and Install
57 Rear Power Take-Off (RPTO) – Remove
58 Rear Power Take-Off (RPTO) – Install
59 Vibration Damper and Pulley – Remove and Install
60 Crankshaft Front Seal – Remove
61 Crankshaft Front Seal – Install
62 Front Cover – Remove
63 Front Cover – Install
64 Housing (Front) – Remove
65 Housing (Front) – Install
66 Cylinder Block Cover – Remove and Install
67 Valve Mechanism Cover – Remove and Install
68 Compression Brake – Remove
69 Compression Brake – Disassemble – Valve Assembly
70 Compression Brake – Assemble – Valve Assembly
71 Compression Brake – Install
72 Rocker Arm and Shaft – Remove
73 Rocker Arm – Disassemble
74 Rocker Arm – Assemble
75 Rocker Arm and Shaft – Install
76 Cylinder Head – Remove
77 Cylinder Head – Install
78 Lifter Group – Remove and Install
79 Camshaft – Remove
80 Camshaft – Install
81 Camshaft Gear – Remove and Install
82 Camshaft Bearings – Remove and Install
83 Engine Oil Pan – Remove and Install
84 Cylinder Liner – Remove
85 Cylinder Liner – Install
86 Piston Cooling Jets – Remove and Install
87 Pistons and Connecting Rods – Remove
88 Pistons and Connecting Rods – Disassemble
89 Pistons and Connecting Rods – Assemble
90 Pistons and Connecting Rods – Install
91 Connecting Rod Bearings – Remove
92 Connecting Rod Bearings – Install
93 Crankshaft Main Bearings – Remove
94 Crankshaft Main Bearings – Install
95 Crankshaft – Remove
96 Crankshaft – Install
97 Bearing Clearance – Check
98 Coolant Temperature Sensor – Remove and Install
99 Engine Oil Pressure Sensor – Remove and Install
100 Fuel Pressure Sensor – Remove and Install – Rail
101 Fuel Pressure Sensor – Remove and Install – Pilot
102 Fuel Pressure Sensor – Remove and Install – Main
103 Clean Gas Induction Temperature Sensor – Remove and Install
104 Clean Gas Induction Pressure Sensor – Remove and Install
105 Flame Detection Temperature Sensor – Remove and Install
106 ARD Combustion Air Pressure Sensor – Remove and Install
107 Speed – Timing Sensor – Remove and Install
108 Inlet Air Temperature Sensor – Remove and Install
109 Inlet Manifold Pressure Sensor – Remove and Install
110 Belt Tensioner – Remove and Install
111 Fan Drive Mounting Group – Remove and Install
112 Engine Control Module – Remove and Install
113 Electric Starting Motor – Remove and Install
114 Air Compressor – Remove and Install
9708 – 05

Covers: Caterpillar C9 On-Highway Truck Engine with serial numbers
Cat C9S – S/N 0001 & up
Pages: 369
Format: PDF
Compatibility: Windows/Mac/Tablet

Caterpillar C9 (C9S) Truck Diesel Engine Full Complete Disassembly Assembly Shop Manual