Case CX160D LC Version Tier 4B (final) Crawler Excavator Workshop Service Repair Manual

Download Complete Service Repair Manual for Case CX160D LC Version Tier 4B (final) Crawler Excavator.

Part number 47896678
1st edition English
July 2015

This Factory Service Repair Manual offers all the service and repair information about Case CX160D LC Version Tier 4B (final) Crawler Excavator. The information on this manual covered everything you need to know when you want to repair or service Case CX160D LC Version Tier 4B (final) Crawler Excavator.

Models Covered:

CX160D
LC Version
Tier 4B (final)
Crawler Excavator

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Manual Contents:

INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.102] Pan and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.106] Valve drive and gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.101] Cylinder heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 10.4
[10.103] Crankshaft and flywheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 10.6
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 10.8
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 10.9
[10.250] Turbocharger and lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . .. . . . 10.11
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . 10.12
[10.501] Exhaust Gas Recirculation (EGR) exhaust treatment. . . . . . . . . . . . . . . 10.13
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.14
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 10.15
10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.16
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . .. . . . . . . . 10.17
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 35.5
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.355] Hydraulic hand control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.356] Hydraulic foot control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.352] Hydraulic swing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.353] Hydraulic travel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.354] Hydraulic central joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 35.11
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 35.12
[35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 35.13
[35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . . . . . 35.14
[35.360] Hammer and rotating bucket hydraulic system . . . . . . . . . . . . . . .. . . . 35.15
Frames and ballasting ……………………………………………………….. 39
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 39.1
Tracks and track suspension ……………………………………………….. 48
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1
[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems …………………………………………………………….. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . .. . . . . . . . 55.2
[55.525] Cab engine controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.4
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 55.5
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 55.6
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 55.8
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 55.10
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . 55.11
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . .. . . 55.12
[55.989] Exhaust Gas Recirculation (EGR) electrical system . . . . . . . . . . . . . . . . . 55.13
[55.012] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14
[55.013] Engine oil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.16
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17
[55.036] Hydraulic system control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . .. . . . 55.19
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . 55.20
[55.416] Swing control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21
[55.417] Travel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.22
[55.530] Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.23
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.24
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.25
[55.514] Cab lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.26
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . 55.27
[55.992] Anti-theft system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.28
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.29
Booms, dippers, and buckets ………………………………………………. 84
[84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 84.1
[84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 84.2
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.3
Platform, cab, bodywork, and decals ……………………………………… 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 90.1
[90.156] Cab glazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 90.5

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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Download Case CX160D LC Version Tier 4B (final) Crawler Excavator Workshop Service Repair Manual