Komatsu HD465-7, HD605-7 Dump Truck Shop Service Manual 7001 and up (SEBM027624)

This Service Manual provides clear, step-by-step instructions for maintaining, diagnosing, and repairing Komatsu equipment. It includes detailed procedures, diagrams, specifications, and troubleshooting guides to help technicians perform accurate and efficient service work.

CONTENTS:

00 SAFETY
01 GENERAL
SPECIFICATION DRAWINGS
SPECIFICATIONS
WEIGHT TABLE
FUEL,COOLANT AND LUBRICANTS
10 STRUCTURE,FUNCTION AND MAINTENANCE STANDARD
RADIATOR,TORQUE CONVERTER OIL COOLER,AFTER COOLER,WORK EQUIPMENT OIL COOLER,FUEL COOLER
BRAKE OIL COOLER
POWER TRAIN SKELETON
OUTPUT SHAFT
DRIVE SHAFT
TORQUE CONVERTER AND TRANSMISSION HYDRAULIC PIPING
TORQUE CONVERTER
TRANSMISSION
TRANSMISSION VALVE
ECMV
AXLE
DIFFERENTIAL
FINAL DRIVE
WHEELS
SUSPENSION
SUSPENSION CYLINDER
REAR AXLE SUPPORT
STEERING COLUMN
STEERING LINKAGE
BRAKE PIPING
BRAKE VALVE
EMERGENCY BRAKE VALVE
RELAY VALVE
FRONT BRAKE OFF VALVE
ACCUMULATOR CHARGE VALVE
ACCUMULATOR
SLACK ADJUSTER
BRAKE
PROPORTIONAL REDUCING VALVE
PARKING BRAKE SOLENOID VALVE
STEERING AND HOIST HYDRAULIC PIPING
STEERING AND HOIST HYDRAULIC SYSTEM DIAGRAM
DUMP BODY CONTROL
HYDRAULIC TANK
STEERING CONTROL VALVE
CROSSOVER RELIEF VALVE
STEERING CYLINDER
DEMAND VALVE
HOIST VALVE
EPC VALVE
HOIST CYLINDER
HYDRAULIC PUMP
AIR CONDITIONER
MACHINE MONITOR SYSTEM
ENGINE CONTROL SYSTEM
AUTOMATIC SHIFT CONTROL SYSTEM
PAYLOAD METER Ⅱ(CARD TYPE)
AUTOMATIC EMERGENCY STEERING SYSTEM
AUTOMATIC SUSPENSION SYSTEM
RETARDER CONTROL SYSTEM
SENSORS,SWITCHES
DUMP CONTROL LEVER
VHMS CONTROLLER
BLOW-BY PRESSURE SENSOR
ENGINE OIL PRESSURE SENSOR
EXHAUST TEMPERATURE SENSOR/AMP
AMBIENT TEMPERATURE SENSOR
COMMUNICATIONS (ORB・・・ORBCOMM) CONTROLLER/ANTENNA
PAYLOAD METER (HAVING VHMS)
Auto greasing system
20 TESTING AND ADJUSTING
STANDARD VALUE TABLE FOR ENGINE RELATED PARTS
STANDARD VALUE TABLE FOR CHASSIS
TESTING AND ADJUSTING
TROUBLESHOOTING
30 DISASSEMBLY AND ASSEMBLY
PRECAUTIONS BEFORE WORK
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
COATING MATERIALS LIST
SPECIAL TOOL LIST
SKETCH OF SPECIAL TOOL
FUEL INJECTION PUMP
RADIATOR
ENGINE AND TORQUE CONVERTER AND TRANSMISSION OIL COOLER
ENGINE FRONT SEAL
OUTPUT SHAFT
ENGINE REAR SEAL
CYLINDER HEAD
ENGINE
TORQUE CONVERTER AND TRANSMISSION
TRANSMISSION ASSEMBLY AND TORQUE CONVERTER
TORQUE CONVERTER
TRANSMISSION
DIFFERENTIAL
FRONT WHEEL
REAR WHEEL
FRONT BRAKE CALIPER PADS
FRONT BRAKE CALIPERS
FRONT WHEEL HUB
FINAL DRIVE CARRIER
FINAL DRIVE AND REAR BRAKE
FINAL DRIVE,REAR BRAKE,AND PARKING BRAKE
FRONT SUSPENSION CYLINDER
REAR SUSPENSION CYLINDER
RETARDER COOLING PUMP
STEERING,HOIST,AND HOIST CONTROL PUMP
TORQUE CONVERTER,TRANSMISSION AND RETARDER COOLING,AND BRAKE PUMP
STEERING VALVE
DEMAND VALVE
HOIST VALVE
STEERING CYLINDER
HOIST CYLINDER
DUMP BODY
OPERATOR’S SEAT
90 OTHERS
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
STEERING AND HOIST HYDRAULIC CIRCUIT DIAGRAM
BRAKE HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM (1/6) HD465-7 SERIAL NO. 7001 － 7169, HD605-7 SERIAL NO. 7001 － 7074
ELECTRICAL CIRCUIT DIAGRAM (1/6) HD465-7 SERIAL NO. 7170 － , HD605-7 SERIAL NO. 7075 －
ELECTRICAL CIRCUIT DIAGRAM (2/6) HD465-7 SERIAL NO. 7001 － 7169, HD605-7 SERIAL NO. 7001 － 7074
ELECTRICAL CIRCUIT DIAGRAM (2/6) HD465-7 SERIAL NO. 7170 － , HD605-7 SERIAL NO. 7075 －
ELECTRICAL CIRCUIT DIAGRAM (3/6) HD465-7 SERIAL NO. 7001 － 7169, HD605-7 SERIAL NO. 7001 － 7074
ELECTRICAL CIRCUIT DIAGRAM (3/6) HD465-7 SERIAL NO. 7170 － , HD605-7 SERIAL NO. 7075 －
ELECTRICAL CIRCUIT DIAGRAM (4/6) HD465-7 SERIAL NO. 7001 － 7169, HD605-7 SERIAL NO. 7001 － 7074
ELECTRICAL CIRCUIT DIAGRAM (4/6) HD465-7 SERIAL NO. 7170 － , HD605-7 SERIAL NO. 7075 －
ELECTRICAL CIRCUIT DIAGRAM (5/6) HD465-7 SERIAL NO. 7001 － 7693, HD605-7 SERIAL NO. 7001 － 7256
ELECTRICAL CIRCUIT DIAGRAM (5/6) HD465-7 SERIAL NO. 7694 － 7714
ELECTRICAL CIRCUIT DIAGRAM (5/6) HD465-7 SERIAL NO. 7715 － , HD605-7 SERIAL NO. 7257 －
ELECTRICAL CIRCUIT DIAGRAM (6/6) HD465-7 SERIAL NO. 7001 － 7693, HD605-7 SERIAL NO. 7001 － 7256
ELECTRICAL CIRCUIT DIAGRAM (6/6) HD465-7 SERIAL NO. 7694 － 7714
ELECTRICAL CIRCUIT DIAGRAM (6/6) HD465-7 SERIAL NO. 7715 － , HD605-7 SERIAL NO. 7257 －
ELECTRICAL SYSTEM DIAGRAM RELATED TO TRANSMISSION CONTROL
ELECTRICAL SYSTEM DIAGRAM RELATED TO MONITOR
ELECTRICAL CIRCUIT DIAGRMAM (A1 SIZE) (1/2)
ELECTRICAL CIRCUIT DIAGRMAM (A1 SIZE) (2/2)
ELECTRICAL SYSTEM DIAGRAM RELATED TO ABS CONTROLLER
ELECTRICAL CIRCUIT DIAGRAM RELATED TO ABS
ELECTRICAL CIRCUIT DIAGRAM FOR AUTO GREASING SYSTEM
EXTERNAL POWER SUPPLY HEATER
CONNECTORS TABLE (A1 SIZE)
ARRANGEMENT DRAWING (A1 SIZE)

Format: PDF (Printable Document)
File Language: English
File Pages: 1468
File Size: 59.76 MB
Brand: Komatsu
Model: HD465-7, HD605-7 Dump Truck
Book No: SEBM027624
Serial No: 7001 and up