Download Caterpillar 3116, 3126 8WL/1WM Engine Complete Service Manual

This 7 volume service manual set contains complete specifications, systems operation information, disassembly and assembly procedures, testing and adjusting instructions and troubleshooting steps for the Caterpillar 3116, 3126 8WL/1WM diesel engine. Additionally, the Cat 3116, 3126 8WL/1WM engine wiring diagrams are included in high resolution PDF format. This is a complete OEM reference for professional mechanics to service and repair the engine. View the manuals on your computer or print off pages as needed.
Please contact us with your engine serial number if you have compatibility questions.

Topics in the Caterpillar 3116, 3126 8WL/1WM Engine Complete Service Manual:

Caterpillar 3116, 3126 8WL/1WM Engine Specifications Manual:

Engine Design
Fuel Lines Group
Fuel Filter Lines Group
Fuel Heater And Water Separator (If Equipped)
Hydraulic Electronic Unit Injector (HEUI)
Hydraulic Oil Lines
Hydraulic Pump Group (Fuel Transfer And High Pressure Oil Pumps)
Injection Actuation Pressure Control Valve
Valve Rocker Arms And Lifters
Valves
Valve Cover
Cylinder Head
Camshaft
Turbocharger
Exhaust Manifold
Air Inlet Elbow
Oil Pump
Breather (Crankcase)
Oil Cooler Bypass Valve
Oil Filter Base
Engine Oil Pressure
Water Pump
Water Pump Belt Tightener
Water Temperature Regulator
Fan Drive
Cylinder Block
Piston Cooling Jet
Cylinder Block Cover Group
Crankshaft Seals
Crankshaft
Crankshaft Pulley Group
Connecting Rod
Pistons And Rings
Connecting Rod And Main Bearing Journals
Front Gear Group
Front Housing
Front Housing Cover
Flywheel
Flywheel Housing
Flywheel Runout
Flywheel Housing Runout
Flywheel Housing Bore
Electronic Control Group (Wiring And Sensors)
Adapter Group (Engine To Transmission)
Electric Starting Motor
Alternator
Regulator
Inlet Air Heater
Ether Starting Aid
Wiring Group (Inlet Air Heater)
Air Compressor
Caterpillar 3116, 3126 8WL/1WM Diesel Engine Disassembly & Assembly Manual:

Fuel Transfer Pump – Remove
Fuel Transfer Pump – Install
Fuel Pressure Regulator – Remove and Install
Unit Injector – Remove
Unit Injector – Install
Unit Injector Sleeve – Remove
Unit Injector Sleeve – Install
Injection Actuation Pressure Control Valve – Remove
Injection Actuation Pressure Control Valve – Disassemble
Injection Actuation Pressure Control Valve – Assemble
Injection Actuation Pressure Control Valve – Install
Unit Injector Hydraulic Pump – Remove
Unit Injector Hydraulic Pump – Install
Turbocharger – Remove
Turbocharger – Disassemble
Turbocharger – Assemble
Turbocharger – Install
Exhaust Manifold – Remove and Install
Air Inlet Heater – Remove and Install
Air Inlet Heater Solenoid – Remove and Install
Air Inlet Cover – Remove and Install
Inlet Manifold – Remove
Inlet Manifold – Install
Inlet and Exhaust Valves – Remove and Install
Inlet and Exhaust Valve Guides – Remove and Install
Inlet and Exhaust Valve Seat Inserts – Remove and Install
Engine Oil Filter Base – Remove
Engine Oil Filter Base – Disassemble
Engine Oil Filter Base – Assemble
Engine Oil Filter Base – Install
Engine Oil Filter Bypass Valve – Remove and Install
Engine Oil Cooler Bypass Valve – Remove and Install
Engine Oil Cooler – Remove
Engine Oil Cooler – Install
Engine Oil Pump – Remove
Engine Oil Pump – Disassemble
Engine Oil Pump – Assemble
Engine Oil Pump – Install
Water Pump – Remove
Water Pump – Disassemble
Water Pump – Assemble
Water Pump – Install
Water Temperature Regulator Housing – Remove and Install
Water Temperature Regulator – Remove and Install
Engine Lifting Bracket – Remove and Install
Engine Support (Front) – Remove and Install
Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove
Crankshaft Rear Seal – Install
Crankshaft Wear Sleeve (Rear) – Remove – If Equipped
Crankshaft Wear Sleeve (Rear) – Install
Crankshaft Rear Seal Carrier – Remove and Install
Flywheel Housing – Remove and Install
Vibration Damper and Pulley – Remove and Install
Crankshaft Front Seal – Remove
Crankshaft Front Seal – Install
Front Cover – Remove
Front Cover – Install
Gear Group (Front) – Remove
Gear Group (Front) – Install
Housing (Front) – Remove
Housing (Front) – Install
Camshaft Idler Gear – Remove and Install
Valve Mechanism Cover – Remove and Install
Rocker Shaft and Pushrod – Remove
Rocker Shaft – Disassemble
Rocker Shaft – Assemble
Rocker Shaft and Pushrod – Install
Cylinder Head – Remove
Cylinder Head – Install
Lifter Group – Remove and Install
Camshaft – Remove
Camshaft – Install
Camshaft Gear – Remove and Install
Camshaft Bearings – Remove and Install
Engine Oil Pan – Remove and Install
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Crankshaft Main Bearings – Remove
Crankshaft Main Bearings – Install
Crankshaft – Remove
Crankshaft – Install
Crankshaft Gear – Remove and Install
Bearing Clearance – Check
Ether Atomizer – Remove and Install
Idler Pulley – Remove
Idler Pulley – Disassemble
Idler Pulley – Assemble
Idler Pulley – Install
Belt Tensioner – Remove and Install
Belt Tightener – Remove
Belt Tightener – Disassemble
Belt Tightener – Assemble
Belt Tightener – Install
Fan Drive – Remove
Fan Drive – Disassemble
Fan Drive – Assemble
Fan Drive – Install
Engine Control Module – Remove and Install
Alternator – Remove and Install
Electric Starting Motor – Remove and Install
Air Compressor – Remove and Install
Air Compressor Drive Gear – Remove and Install
Caterpillar 3116, 3126 8WL/1WM Diesel Engine Systems Operation Manual:

General Information
Air Inlet And Exhaust System
Lubrication System
Cooling System
Basic Block
Electrical System
Caterpillar 3116, 3126 8WL/1WM Diesel Engine Testing & Adjusting Manual:

Introduction
Troubleshooting
Electronic Control System
Fuel System
Fuel Priming Procedure (If Equipped With Priming Pump Attachment)
Air Inlet And Exhaust System
Lubrication System
Cooling System
Belt Tension Chart
Basic Block
Electrical System
Caterpillar 3116, 3126 8WL/1WM Diesel Engine Troubleshooting Manual:

Introduction
P-1.0 3100 HEUI Electronic System Overview
P-2.0 Programming Parameters
Troubleshooting Without a Diagnostic Code
Troubleshooting With A Diagnostic Code
Glossary Of Terms
Caterpillar 3116, 3126 8WL/1WM Diesel Engine Wiring Schematic

PLUS Caterpillar 3116, 3126 8WL/1WM Diesel Engine Special Instructions and General Torque Specifications for Caterpillar Products Manual

Covers: Caterpillar 3116, 3126 Diesel Engines (8WL and 1WM serial number prefix)
Pages: 1,878
Format: PDF files (zipped)
File size: 47mb
Compatibility: Windows/Mac computers
Notes: Instant download only.

Caterpillar 3116 3126 8WL/1WM Engine Full Complete Service Manual