Download Complete Service Repair Manual for Case IH Magnum 180 , 200 , 220 Powershift Transmission (PST) Tractor.

PIN ZERH02500 and above
Part number 47674199
1st edition English
March 2014

This Factory Service Repair Manual offers all the service and repair information about Case IH Magnum 180 , 200 , 220 Powershift Transmission (PST) Tractor. The information on this manual covered everything you need to know when you want to repair or service Case IH Magnum 180 , 200 , 220 Powershift Transmission (PST) Tractor.

Models Covered:

Magnum 180
Magnum 200
Magnum 220
Powershift Transmission (PST)
Tractor
PIN ZERH02500 and above

Product Market Product Engine
null 696110052 PST Tier 4b [ZERH02500 – ] North America F4DFE613K*B002
null 696110062 PST Tier 4b [ZERH02500 – ] North America F4HFE613J*B005
null 696110072 PST Tier 4b [ZERH02500 – ] North America F4HFE613H*B003

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Manual Contents:

INTRODUCTION
Engine…………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 10.3
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 10.7
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 10.8
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9
Power coupling………………………………………………………………… 19
[19.100] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.1
Transmission…………………………………………………………………… 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . 21.2
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . 21.3
[21.160] Creeper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 21.4
[21.166] Overdrive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5
[21.200] Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.6
[21.505] Continuously Variable Transmission (CVT) external controls . . . . . .. 21.7
Four-Wheel Drive (4WD) system ………………………………………….. 23
[23.202] Electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.2
Front axle system …………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1

[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . 25.3
[25.122] Axle suspension control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4
Rear axle system……………………………………………………………… 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . 27.2
Power Take-Off (PTO) ……………………………………………………….. 31
[31.104] Rear electro-hydraulic control . . . . . . . . . . . . . . . . . . . . . 31.1
[31.114] Two-speed rear Power Take-Off (PTO) . . . . . . . . . .. . . . . 31.2
Brakes and controls ………………………………………………………….. 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.220] Trailer brake hydraulic control. . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems…………………………………………………………….. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 35.4
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.114] Three-point hitch control valve . . . . . . . . . . . . .. . . . . . . . . 35.6
[35.116] Three-point hitch cylinder . . . . . . . . . . . . . . .. . . . . . . . . . . 35.7
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . 35.9
Hitches, drawbars, and implement couplings……………………………. 37
[37.110] Rear three-point hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.1
Frames and ballasting ……………………………………………………….. 39
[39.140] Ballasts and supports . . . . . . . . . . . . . . . . . .. . . . . . . . . . 39.1
Steering…………………………………………………………………………. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1

[41.200] Hydraulic control components. . . . . . . . . . . .. . . . . . . . 41.2
[41.206] Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels………………………………………………………………………….. 44
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
Cab climate control …………………………………………………………… 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.300] Cab pressurizing system . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems …………………………………………………………….. 55
[55.010] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . .. . . . . . . . . . 55.3
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.031] Parking brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.045] Front axle control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.046] Rear axle control system. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . 55.7
[55.047] Steering control system . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 55.8
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . 55.9
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls. . . . . . . . . 55.10
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.130] Rear three-point hitch electronic control system . . . . . . . . . . . . . .. . . . . 55.12
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 55.14
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.15
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . 55.16
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.17
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.18
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.19

[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . 55.20
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.21
Platform, cab, bodywork, and decals ……………………………………… 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.102] Engine shields, hood latches, and trims . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5
[90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6

…

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Language: English
Format: PDF
PAGES: 3899
Platform: Windows Phone, Ipad and Mac
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Download Case IH Magnum 180 , 200 , 220 Powershift Transmission (PST) Tractor Service Repair Manual PIN ZERH02500 and above