Clark ET-202 Forklift Troubleshooting the EV 100 Control Technical Training Manual - PDF Download

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TABLE OF CONTENTS 

About this Class
Class Objectives
Class Content
Sequence of Operations
Troubleshooting
Quiz
About Safety
Section 1. EV-100S Control Sequence of Operations
Identification of Abbreviations
Identification of Schematic Symbol
Sequence 1. Drive Control
Sequence 2. Connect the Battery.
Sequence 3. Battery Indicator and Pump Motor
Sequence 4. Hour Meter, P/S Operation, and S.R.O
Sequence 5. Energizing the Directional Contactors
Sequence 6. Contactor Closing and Capacitor Precharge
Sequence 7. #1 and #5 REC Turn On
Sequence 8. 1C Capacitor Charging and Reactor Operation
Sequence 9. #2 REC Turn On and #1 REC Turn Off
Sequence 10. Flyback
Sequence 11. Accelerator, Thermal Protector (TP) and PMT
Sequence 12. 1A Contactor Operation
Sequence 13. Plugging
Sequence 13. Plugging (continued)
Sequence 13. Plugging (continued)
Section 2. EV-100S Control Troubleshooting
Symptom 1. Directional contactors will not close.
Symptom 2. Directional contactors close, no power, no audible SCR hum, truck inoperable with accelerator in SCR range.
Symptom 3. Directional contactors close, no power, audible SCR hum, truck inoperable with accelerator in SCR range
Symptom 4. Directional contactors close once or twice and then remain open, P.M.T. trips
Symptom 5. One directional contactor closes with normal operation, but other will not close.
Symptom 6. Stiff plug and/or plugging distance will not adjust

Pages - 110
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