Hyundai 50 60 70D-7A Forklift Truck Operator Manual - Download PDF

This manual provides essential guidance for operators and maintenance personnel to ensure safe, efficient, and reliable machine performance. This comprehensive manual includes detailed operating instructions, safety guidelines, maintenance schedules for the Hyundai 50 60 70D-7A Forklift Truck model.

Designed to improve machine uptime and extend equipment life, it covers daily checks, periodic servicing, and component care. Ideal for field use and workshops, this manual is a valuable resource for maximizing productivity while minimizing downtime and repair costs.

Model Covered:
50 60 70D-7A Forklift Truck

Manual Covered:
1. SAFETY HINTS
1. Daily inspection - - - - 1-1
2. Do's and don'ts - - - - - 1-2
3. Seat belts- - - - - - 1-4
4. No riders- - - - - - - - 1-5
5. Pedestrians- - - 1-6
6. Operator protection- - - - - - - 1-7
7. Fork safety- 1-8
8. Pinch points - - - - - - - 1-9
9. Travel - 1-10
10. Grades, ramps, slopes and inclines-- - - - 1-11
11. Tip over-- 1-12
12. Surface and capacity- - - - 1-14
13. Parking-- 1-15
14. Refueling- - - - - - - 1-16
15. Step-- 1-17
16. Operator's safety rules- - 1-18
17. Side shift- - - - - - - 1-19
2. OPERATING HAZARDS
1. Loose loads- - - 2-1
2. Long and wide loads- - - - - 2-2
3. Rear swing- - - - 2-2
4. Low overhead clearance-- - - 2-3
5. Fast turns and high loads-- - 2-3
6. Right angle stacking- - - - - - 2-4
7. Chain slack- - - - 2-4
8. Pallets and skids - - - 2-5
9. Caution for electrical lines-- 2-5
10. Lifting loads- - - 2-6
11. Side shift- - - - - - - - 2-6
12. Fork positioner - - - - - - 2-8
3. KNOW YOUR TRUCK
1. General locations - - 3-1
2. Data/safety plate and decal- - - - - - - 3-2
3. Cab devices- - 3-4
4. Cluster-- - 3-5
5. Transmission message indicator--3-16
6. Switches & lamps - 3-21
7. Regeneration system- - - - 3-28
8. Control device - - - - - - - 3-29
9. Air conditioner and heater-- 3-33
10. Others 3-35
4. OPERATOR MAINTENANCE AND CARE
1. Daily safety inspection- - - 4-1
2. Suggestion for new truck-- - - 4-3
3. Fuel safety practices- - - - - - 4-4
5. STARTING AND OPERATING PROCEDURES
1. Before operating the truck-5-1
2. Check before operation-- - - - 5-2
3. Check before starting engine- - - - 5-3
4. Seat adjustment - - - - 5-7
5. Starting from a safe condition- - - - 5-8
6. General starting and operating tips-- - - - - - 5-9
7. Starting and stopping the engine--5-10
8. Warming-up operation- - 5-14
9. Levers and pedals 5-15
10. Traveling of the truck- - - - - 5-17
11. Operating safely - - - 5-21
12. Load handling - - - - - - - 5-23
13. Shut down procedure- - - - 5-29
14. Storage-- 5-30
15. Transport- - - - - - - 5-31
16. Loading and unloading by crane--- 5-32
6. EMERGENCY STARTING AND TOWING
1. How to tow a disabled truck-6-1
2. How to use battery jumper cables--- 6-3
7. PLANNED MAINTENANCE AND LUBRICATION
1. Introduction- - - 7-1
2. Safe maintenance practices- - - - - 7-2
3. Instructions before maintenance--7-5
4. Planned maintenance intervals7-8
5. Maintenance chart- - - - - - - - 7-12
6. How to perform planned maintenance- - - - - - - - 7-15
7. Service instruction- - - - - - 7-20
8. Electrical system- 7-43
9. Air conditioner and heater- - - - - 7-44
10. Replacement and check-7-45
11. Handling truck in extremely hot places- - - 7-61
12. Cold weather operation-- 7-62
13. Recommendation table for lubricants- - - - - - 7-63
14. Fuel and lubricants- - - - - 7-64
8. SPECIFICATIONS
1. Specification table - - 8-1
2. Specification for major components-- - - - - - 8-2
3. Tightening torque - - - 8-4
9. TROUBLESHOOTING
1. Engine system - - - - - - - 9-1
2. Electrical system - - - - 9-2
3. Torque flow system 9-3
4. Steering system - - - - - 9-7
5. Brake system- 9-8
6. Hydraulic system - - - 9-9
10. TESTING AND ADJUSTING
1. Engine system - - - - - - - 10-1
2. Drive system- - 10-4
3. Travel system- - 10-6
4. Steering system - - - - - 10-8

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