Komatsu 980E-5SE Dump Truck Shop Service Manual A60001 – A60018 and up (CEBM037603)

This Service Manual provides clear, step-by-step instructions for maintaining, diagnosing, and repairing Komatsu equipment. It includes detailed procedures, diagrams, specifications, and troubleshooting guides to help technicians perform accurate and efficient service work.

CONTENTS:

00 Index and foreword
Index
Foreword, safety and general information
01 Specification
Specification and technical data
10 Structure and functions
Steering circuit
Hoist circuit
Brake circuits
Electrical system, 24 volt
Automatic lubrication (auto lube) system
20 Standard value table
Standard value table
30 Testing and adjusting
Steering, hoist, brake cooling and auxiliary hydraulic system
Brake system
Accumulators and suspensions
Electrical systems
Interface module 2 (IM2)
KOMTRAX Plus II
Payload meter IV
Komatsu wireless bridge (KWB)
KomVision
Cab air conditioning
Automatic lubrication (auto lube) system
40 Troubleshooting
Fuse, diode and relay locations
Troubleshooting by fault code, Part 1
Troubleshooting by fault code, Part 2
Troubleshooting by fault code, Part 3
Troubleshooting by fault code, Part 4
Troubleshooting by fault code, Part 5
Steering system
KomVision
Automatic lubrication (auto lube) system
Electronic fan clutch
50 Disassembly and assembly
Service tools
Wheels, spindles and rear axle
Brake system
Steering system
Suspensions
Hoist circuit
Body and structures
Operator cab
Power module
90 Diagrams and drawings
Hydraulic circuit diagrams
Electrical circuit diagrams
—————————————-
00 Index and foreword
Index
Foreword, safety and general information
01 Specification
Table of contents
Specifications
10 Structure and function
Table of contents
Engine and cooling system
Power train
Steering system
Brake system
Undercarriage and frame
Hydraulic system
Work equipment
Cab and its attachments
Electrical system
20 STANDARD VALUE TABLE
Table of contents
Standard service value table
30 TESTING AND ADJUSTING
Table of contents
Precautions before work
Related information on testing and adjusting
Engine and cooling system
Power train
Steering system
Brake system
Hydraulic system
Work equipment
Electrical system
Pm clinic
40 Troubleshooting
Table of contents
Precautions before work
Related information on troubleshooting
Troubleshooting by failure code (display of code)
Troubleshooting of electrical system (E-mode)
Troubleshooting of hydraulic and mechanical systems (H-mode)
Troubleshooting of engine (S-mode)
50 Disassembly and assembly
Table of contents
Precautions before work
Related information on disassembly and assembly
Engine and cooling system
Power train
Steering system
Brake system
Undercarriage and frame
Hydraulic system
Work equipment
Cab and its attachments
Electrical system
60 Maintenance standard
Table of contents
Engine and cooling system
Power train
Steering system
Brake system
Undercarriage and frame
Hydraulic system
Work equipment
80 Appendix
Table of contents
Precautions before work
Air conditioner components
90 Diagrams and drawings
Table of contents
Hydraulic circuit diagram
Electric circuit diagram
Wiring harness diagram

Format: PDF (Printable Document)
File Language: English
File Pages: 1063
File Size: 92.45 MB
Brand: Komatsu
Model: 980E-5SE Dump Truck
Book No: CEBM037603
Serial No: A60001 – A60018 and up