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TABLE OF CONTENTS

ILLUSTRATION OF MACHINE
PICTORIAL INDEX
IMPORTANT LISTING OF CAUTIONS FOR SCR TRUCKS
FOREWORD PLANNED MAINTENANCE SECTION
PLANNED MAINTENANCE PROCEDURES

LUBRICATION CHARTS & COLD STORAGE LUB. CHARTS
ELECTRIC TRUCK BATTERY SERVICE PROCEDURES
PUMP MOTOR OPERATING SWITCH ADJUST PROCEDURES
SCR CONTROL (ACCELERATOR LINKAGE, IMS & 2MS)
ELECTRIC DRIVE MOTOR (BRAKE) CUT-OFF SWITCH
ELECTRIC DRIVE MOTOR (SEAT BRAKE) CUT-OFF SWITCH
ELECTRIC MOTOR MAINTENANCE and
GEA-7053 COMMUTATOR (MULTI-COLOR) CHECK CHART
ELECTRIC DRIVE MOTOR BRUSH REMOVE/REPLACE
EV-1 COMPONENT IDENTIFICATION
CHECKING EV-1 SCR COMPONENTS
TROUBLE SHOOTING
EV-1 INITIAL ADJUSTMENT PROCEDURES
DRIVE UNIT LUBRICATION
AXLE ENDS LUBRICATION INSTRUCTIONS
WHEELS & TIRES SOLID OR CUSHION TIRE & RIM
SERVICE BRAKES-PEDAL FREE TRAVEL-MASTER CYL.
BLEEDING THE BRAKE SYSTEM SEAT BRAKE & LINKAGE CHECK & ADJUST PROCEDURES
STEER LINKAGE CHECK & ADJUST. PROCEDURES (LOT 4315-4860)
STEER LINKAGE CHECK & ADJUST. PROCEDURES (LOT 5040 & Above)
STEER WHEEL BEARINGS, CLEAN/REPACK/ADJUST
HYDRAULIC SUMP TANK & FILTER SERVICE PROCEDURES
HYDRAULIC SYSTEM PRESSURE CHECKS
TILT CYLINDER DRIFT TEST
TILT CYLINDER CHECK & ADJUST PROCEDURES
4 & 6 ROLLER CARRIAGE CHECK & ADJUSTMENTS
UPRIGHT ROLLER CHECK & ADJUST/STD & HI-LO
UPRIGHT LIFT CHAIN CHECK & ADJUST PROCEDURES
BLEEDING COMPOUND LIFT CYLINDERS
CHECKING UPRIGHT DOWNDRIFT
LIFT CHAIN MAINTENANCE
TSU OPERATION CHECKS & CARRIAGE ADJUSTMENTS
TSU ROLLER ADJUSTMENT PROCEDURES
SUGGESTED EQUIPMENT FOR ELECTRIC TRUCK P.M.
PM-INSPECTION & DRIVERS DAILY INSPECTION FORMS
FIRE EXTINGUISHER RECOMMENDATIONS
LUB. SPECIFICATIONS & RECOMMENDATIONS
LUBRICATION CHART KEY
TRUCK SPECIFICATIONS
DECALS, NAME PLATES/UPRIGHT DECK & SERIAL NOS.
MEASURING VOLTAGES WITH VOLT-OHM METER
MEASURING RESISTANCE WITH VOLT-OHM METER

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