{"product_id":"download-bt-prime-mover-oe35-electric-counterbalance-order-selector-service-repair-manual","title":"Download BT Prime Mover OE35 Electric Counterbalance Order Selector Service Repair Manual","description":"\u003cheader class=\"page-header pv-xs-2 pv-sm-3 pv-lg-4 center-xs mb-md-2\"\u003e\n\u003cdiv class=\"wrapper\"\u003e\n\u003ch2 class=\"download-title\"\u003eBT Prime Mover OE35 Electric Counterbalance Order Selector Service Repair Manual \u003c\/h2\u003e\n\u003cp\u003eDownload Complete Service Repair Manual for 1989-2002 BT Prime Mover OE35 Electric Counterbalance Order Selector.\u003c\/p\u003e\n\u003cp\u003eThis Factory Service Repair Manual offers all the service and repair information about BT Prime Mover OE35 Electric Counterbalance Order Selector. The information on this manual covered everything you need to know when you want to repair or service BT Prime Mover OE35 Electric Counterbalance Order Selector.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eModels Covered:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eBT Prime Mover OE35 Electric Counterbalance Order Selector\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eManuals Covered:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eService manuals\u003cbr\u003eParts manuals\u003cbr\u003eMaster Parts Manuals\u003cbr\u003eElectrical Schematics\u003cbr\u003eOperators manuals\u003cbr\u003eNDC System Information\u003cbr\u003eSpecials\u003c\/p\u003e\n\u003cp\u003eThis manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for getting a CD package for several days. you will receive this manual today via instant download on completion of payment via our secure payment processor.\u003c\/p\u003e\n\u003cp\u003eService Manual Contents:\u003c\/p\u003e\n\u003cp\u003eBT Standard Codes …………………………………………………………………………… 1\u003cbr\u003eWarning Symbols ……………………………………………………………………………… 9\u003cbr\u003eWarning Levels ……………………………………………………………………………… 9\u003cbr\u003eProhibitory Symbols ………………………………………………………………………… 10\u003cbr\u003eOrdinance Symbols ………………………………………………………………………. 10\u003cbr\u003eIntroduction, Service Manual ……………………………………………………………. 11\u003cbr\u003eContents, Section M …………………………………………………………………………. 13\u003cbr\u003eMachine Information ……………………………………………………………………… 13\u003cbr\u003eGeneral Product Information ……………………………………………………………. 15\u003cbr\u003ePresentation of the OE35 ………………………………………………………………. 15\u003cbr\u003eMain Components …………………………………………………………………………. 20\u003cbr\u003eInch (SAE) and Metric Fasteners ………………………………………………………. 23\u003cbr\u003eIntroduction ………………………………………………………………………………….. 23\u003cbr\u003eNomenclature, Threads …………………………………………………………………. 24\u003cbr\u003eStrength Identification ……………………………………………………………………. 25\u003cbr\u003eConversion of Metric and English Units ……………………………………………. 31\u003cbr\u003eTechnical Service Data …………………………………………………………………….. 33\u003cbr\u003eOrdering Spare Parts ……………………………………………………………………….. 37\u003cbr\u003eService Schedule …………………………………………………………………………….. 39\u003cbr\u003ePlanned Maintenance Schedule ……………………………………………………… 39\u003cbr\u003ePlanned Maintenance Procedures …………………………………………………….. 43\u003cbr\u003eServices to be performed daily or at each 8 hour operating shift …………. 43\u003cbr\u003eServices to be performed monthly or every 250 operating hours …………. 45\u003cbr\u003eServices to be performed annually or every 1200 operating hours ………. 48\u003cbr\u003eLubrication Chart …………………………………………………………………………….. 51\u003cbr\u003eOil and Grease Specifications ………………………………………………………….. 53\u003cbr\u003eApproved Oils and Grease …………………………………………………………….. 53\u003cbr\u003eContents, Section S …………………………………………………………………………. 55\u003cbr\u003eService Instructions ………………………………………………………………………. 55\u003cbr\u003eInspection Covers ……………………………………………………………………………. 57\u003cbr\u003eRemoval Of Plastic Dash Panel ………………………………………………………. 58\u003cbr\u003eDrive Motor ……………………………………………………………………………………… 61\u003cbr\u003eGeneral Information ………………………………………………………………………. 61\u003cbr\u003eOperating Conditions …………………………………………………………………….. 61\u003cbr\u003eTroubleshooting ……………………………………………………………………………. 61\u003cbr\u003eDrive Motor 24 Volt ………………………………………………………………………….. 67\u003cbr\u003eComponent Repair ………………………………………………………………………… 68\u003cbr\u003eInspection and Troubleshooting ………………………………………………………. 69\u003cbr\u003eWhen changing brushes ………………………………………………………………… 74\u003cbr\u003eDrive Motor 36 Volt ………………………………………………………………………….. 75\u003cbr\u003eComponent Repair ………………………………………………………………………… 76\u003cbr\u003eInspection and Troubleshooting ………………………………………………………. 77\u003cbr\u003eWhen Changing Brushes ……………………………………………………………….. 82\u003cbr\u003eTransmission …………………………………………………………………………………… 83\u003cbr\u003eSystem description ……………………………………………………………………….. 83\u003cbr\u003eTroubleshooting ……………………………………………………………………………. 83\u003cbr\u003eRemoval ………………………………………………………………………………………. 84\u003cbr\u003eTransmission Disassembly \/ Assembly …………………………………………….. 87\u003cbr\u003eDisassembly ………………………………………………………………………………… 88\u003cbr\u003eInstallation ……………………………………………………………………………………. 95\u003cbr\u003eDrive Wheel ……………………………………………………………………………………… 97\u003cbr\u003eLoad Wheels ……………………………………………………………………………………. 99\u003cbr\u003eStabilizing Caster Spring Loaded …………………………………………………….. 101\u003cbr\u003eRemoval ……………………………………………………………………………………… 102\u003cbr\u003eInspection …………………………………………………………………………………… 104\u003cbr\u003eDisassembly ……………………………………………………………………………….. 105\u003cbr\u003eTorque Generator ……………………………………………………………………………. 107\u003cbr\u003eDisassembly ……………………………………………………………………………….. 109\u003cbr\u003eAssembly ……………………………………………………………………………………. 114\u003cbr\u003eSteering System Pump ……………………………………………………………………. 121\u003cbr\u003eGeneral Information ……………………………………………………………………… 122\u003cbr\u003eRemoval ……………………………………………………………………………………… 122\u003cbr\u003eInstallation …………………………………………………………………………………… 123\u003cbr\u003eDisassembly ……………………………………………………………………………….. 125\u003cbr\u003eInspection …………………………………………………………………………………… 126\u003cbr\u003eAssembly ……………………………………………………………………………………. 126\u003cbr\u003eSteering System ……………………………………………………………………………… 129\u003cbr\u003eGeneral Information ……………………………………………………………………… 129\u003cbr\u003eElectrical System with TX and TT Card …………………………………………….. 131\u003cbr\u003eElectrical Schematic Part 1 ……………………………………………………………. 131\u003cbr\u003eElectrical Schematic Part 2 ……………………………………………………………. 132\u003cbr\u003eBasics Of Circuit Operation …………………………………………………………… 133\u003cbr\u003eControl Features ………………………………………………………………………….. 135\u003cbr\u003eGeneral Maintenance Instructions ………………………………………………….. 143\u003cbr\u003eTrouble-shooting Instructions ………………………………………………………… 144\u003cbr\u003eBattery Controller \/ Hourmeter \/ Lift Interrupt …………………………………… 147\u003cbr\u003eGeneral Information ……………………………………………………………………… 147\u003cbr\u003eElectrical …………………………………………………………………………………….. 147\u003cbr\u003eBattery Controller (BC) …………………………………………………………………. 148\u003cbr\u003eTroubleshooting …………………………………………………………………………… 151\u003cbr\u003eDash Display …………………………………………………………………………………… 155\u003cbr\u003eGeneral Information ……………………………………………………………………… 155\u003cbr\u003eLocation ……………………………………………………………………………………… 156\u003cbr\u003eOperational Checks ……………………………………………………………………… 156\u003cbr\u003eStatus Codes ………………………………………………………………………………. 157\u003cbr\u003eEV100 LX Control Status Codes ………………………………………………………. 159\u003cbr\u003eSCR Component Checks …………………………………………………………………. 177\u003cbr\u003eMain Logic Card …………………………………………………………………………… 177\u003cbr\u003eCapacitor 1C ……………………………………………………………………………….. 178\u003cbr\u003eContactors Forward, Rearward, 1A, Power Steering, and Pump ………… 178\u003cbr\u003ePotentiometer in Accelerator …………………………………………………………. 178\u003cbr\u003eSCR’s (1REC, 2REC, 5REC) ………………………………………………………… 178\u003cbr\u003eRectifiers (3REC, 4REC, Diode Blocks) ………………………………………….. 180\u003cbr\u003eThermal Protector (TP) …………………………………………………………………. 180\u003cbr\u003eFilter Block (23FIL, etc.) ………………………………………………………………… 181\u003cbr\u003eFilter Block (23FIL, etc.) ………………………………………………………………… 181\u003cbr\u003e1X Choke and Reactor T3-T4 ………………………………………………………… 181\u003cbr\u003eReplacement of EV100 Components ……………………………………………… 181\u003cbr\u003eInstructions – EV100 Plugs ……………………………………………………………. 183\u003cbr\u003eDirection Contactor …………………………………………………………………………. 185\u003cbr\u003eGeneral Information ……………………………………………………………………… 186\u003cbr\u003eRemove \/ replace contact tips ……………………………………………………….. 186\u003cbr\u003e1A Speed Contactor ………………………………………………………………………… 191\u003cbr\u003eGeneral Information ……………………………………………………………………… 192\u003cbr\u003eDisassembly ……………………………………………………………………………….. 192\u003cbr\u003eAssembly ……………………………………………………………………………………. 194\u003cbr\u003eElectrical System Troubleshooting ………………………………………………….. 197\u003cbr\u003eControl Circuits and Power Circuits ………………………………………………… 199\u003cbr\u003eElectrical System Troubleshooting Charts ……………………………………….. 201\u003cbr\u003ePump Contactor ……………………………………………………………………………… 213\u003cbr\u003eGeneral Information ……………………………………………………………………… 214\u003cbr\u003eDisassembly ……………………………………………………………………………….. 214\u003cbr\u003eAssembly ……………………………………………………………………………………. 216\u003cbr\u003eSteering Pump Contactor ………………………………………………………………… 219\u003cbr\u003eGeneral Information ……………………………………………………………………… 220\u003cbr\u003eDisassembly ……………………………………………………………………………….. 220\u003cbr\u003eAssembly ……………………………………………………………………………………. 222\u003cbr\u003eEV100 Handset Operation ……………………………………………………………….. 225\u003cbr\u003eGeneral Information ……………………………………………………………………… 225\u003cbr\u003ePurpose ……………………………………………………………………………………… 226\u003cbr\u003eOperation ……………………………………………………………………………………. 227\u003cbr\u003eFunction Set-Up Procedures …………………………………………………………. 228\u003cbr\u003eDescription and Location ………………………………………………………………. 230\u003cbr\u003eFunction Numbers for Controllers …………………………………………………… 231\u003cbr\u003eHydraulic System ……………………………………………………………………………. 239\u003cbr\u003eHydraulic Schematic …………………………………………………………………….. 239\u003cbr\u003eGeneral Information ……………………………………………………………………… 240\u003cbr\u003eMaintenance ……………………………………………………………………………….. 242\u003cbr\u003eAdjustments ………………………………………………………………………………… 242\u003cbr\u003eHydraulic Troubleshooting ……………………………………………………………… 243\u003cbr\u003eTroubleshooting Chart ………………………………………………………………….. 243\u003cbr\u003eLift Pump Assembly ………………………………………………………………………… 247\u003cbr\u003eRemoval ……………………………………………………………………………………… 248\u003cbr\u003eDisassembly ……………………………………………………………………………….. 249\u003cbr\u003eInspection …………………………………………………………………………………… 252\u003cbr\u003eAssembly ……………………………………………………………………………………. 254\u003cbr\u003eMast, 2 Stage ………………………………………………………………………………….. 257\u003cbr\u003eShimming Mast on Truck. ……………………………………………………………… 258\u003cbr\u003eTwo Stage Mast …………………………………………………………………………… 262\u003cbr\u003eMast, 3 Stage ………………………………………………………………………………….. 267\u003cbr\u003eShimming Mast on Truck. ……………………………………………………………… 268\u003cbr\u003eThree Stage Mast ………………………………………………………………………… 273\u003cbr\u003eLift Cylinder, 2 Stage ………………………………………………………………………. 279\u003cbr\u003eCylinder Repair ……………………………………………………………………………. 280\u003cbr\u003eFreelift Cylinder, 3 Stage …………………………………………………………………. 283\u003cbr\u003eFreelift Cylinder Repair …………………………………………………………………. 284\u003cbr\u003eStaging Cylinder, 3 Stage ………………………………………………………………… 287\u003cbr\u003eMicro 70 Wire Guidance Important Information ………………………………… 291\u003cbr\u003ePowering Up: ………………………………………………………………………………. 291\u003cbr\u003ePowering Down: …………………………………………………………………………… 291\u003cbr\u003eMicro 70 Wire Guidance ………………………………………………………………….. 293\u003cbr\u003eElectrical Schematic Part 1 ……………………………………………………………. 293\u003cbr\u003eElectrical Schematic Part 2 ……………………………………………………………. 294\u003cbr\u003eElectrical Schematic Part 3 ……………………………………………………………. 296\u003cbr\u003eElectrical Schematic Part 4 ……………………………………………………………. 298\u003cbr\u003eCautions and Warnings ………………………………………………………………… 300\u003cbr\u003eOperation Information …………………………………………………………………… 302\u003cbr\u003eComponent Function and Relationship ……………………………………………. 306\u003cbr\u003eTruck Set Up On Site ……………………………………………………………………. 308\u003cbr\u003eTroubleshooting Information ………………………………………………………….. 311\u003cbr\u003eTroubleshooting Charts ………………………………………………………………… 314\u003c\/p\u003e\n\u003cp\u003eOther manuals all cover full contents\u003c\/p\u003e\n\u003cp\u003eThis manual can be used by anyone from a first time owner\/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time \u0026amp; money by helping to prevent premature failure and unnecessary repairs.\u003c\/p\u003e\n\u003cp\u003eLanguage: English\u003cbr\u003eFormat: PDF\u003cbr\u003ePlatform: Windows Phone, Ipad and Mac\u003cbr\u003eDelivery: Instant Download After Payment.\u003cbr\u003eSupport : Equipmentrepairmanuals@gmail.com\u003cbr\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/header\u003e\n\u003cdiv class=\"content-wrapper\"\u003e\n\u003cdiv id=\"primary\" class=\"content-area col-xs-12 col-md-8\"\u003e\u003c\/div\u003e\n\u003c\/div\u003e","brand":"High Quality Manual","offers":[{"title":"Default Title","offer_id":11927362863151,"sku":"","price":10.32,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2795\/9270\/products\/cartoon_pic_100_a43fd7db-08f8-4ed7-adb5-8253370c27ce.png?v=1561528280","url":"https:\/\/www.heavy-equipmentmanual.com\/en-gb\/products\/download-bt-prime-mover-oe35-electric-counterbalance-order-selector-service-repair-manual","provider":"Heavy Equipment Manual","version":"1.0","type":"link"}