{"product_id":"download-bt-prime-mover-rrx35-rrx45-rsx40-rsx50-rdx30-service-repair-manual","title":"Download BT Prime Mover RRX35, RRX45, RSX40, RSX50, RDX30 Service Repair Manual","description":"\u003cheader class=\"page-header pv-xs-2 pv-sm-3 pv-lg-4 center-xs mb-md-2\"\u003e\n\u003cdiv class=\"wrapper\"\u003e\n\u003ch2 class=\"download-title\"\u003eBT Prime Mover RRX35, RRX45, RSX40, RSX50, RDX30 Service Repair Manual\u003c\/h2\u003e\n\u003c\/div\u003e\n\u003c\/header\u003e\n\u003cdiv class=\"content-wrapper\"\u003e\n\u003cdiv id=\"primary\" class=\"content-area col-xs-12 col-md-8\"\u003e\n\u003cp\u003eDownload Complete Service Repair Manual for BT Prime Mover RRX35, RRX45, RSX40, RSX50, RDX30.\u003c\/p\u003e\n\u003cp\u003eThis Factory Service Repair Manual offers all the service and repair information about BT Prime Mover RRX35, RRX45, RSX40, RSX50, RDX30. The information on this manual covered everything you need to know when you want to repair or service BT Prime Mover RRX35, RRX45, RSX40, RSX50, RDX30.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eModels Covered:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eRRX35, RRX45, RSX40, RSX50, RDX30\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eManuals Covered:\u003c\/strong\u003e\u003c\/p\u003e\n\u003cp\u003eService manuals\u003cbr\u003eParts manuals\u003cbr\u003eMaster Parts Manuals\u003cbr\u003eElectrical Schematics\u003cbr\u003eOperators manuals\u003c\/p\u003e\n\u003cp\u003eThis manual is INSTANT DOWNLOAD. It means no shipping cost or waiting for getting a CD package for several days. you will receive this manual today via instant download on completion of payment via our secure payment processor.\u003c\/p\u003e\n\u003cp\u003eService Manual Contents:\u003c\/p\u003e\n\u003cp\u003eStandard Codes ………………………………………………………………………………… 1\u003cbr\u003eWarning Symbols …………………………………………………………………………….. 15\u003cbr\u003eWarning Levels …………………………………………………………………………….. 15\u003cbr\u003eProhibitory Symbols ………………………………………………………………………… 16\u003cbr\u003eOrdinance Symbols ………………………………………………………………………. 16\u003cbr\u003eSafety ……………………………………………………………………………………………… 17\u003cbr\u003eGeneral Safety ……………………………………………………………………………… 17\u003cbr\u003eBattery Safety ………………………………………………………………………………….. 21\u003cbr\u003eStatic Safety …………………………………………………………………………………….. 26\u003cbr\u003eWelding Safety ………………………………………………………………………………… 27\u003cbr\u003eIntroduction, Service Manual ……………………………………………………………. 29\u003cbr\u003eContents, Section M …………………………………………………………………………. 31\u003cbr\u003eMachine Information ……………………………………………………………………… 31\u003cbr\u003eGeneral Product Information ……………………………………………………………. 33\u003cbr\u003ePresentation of the Rider Trucks. ……………………………………………………. 33\u003cbr\u003eMain Components …………………………………………………………………………. 42\u003cbr\u003eInch (SAE) and Metric Fasteners ……………………………………………………… 45\u003cbr\u003eIntroduction ………………………………………………………………………………….. 45\u003cbr\u003eNomenclature, Threads …………………………………………………………………. 46\u003cbr\u003eStrength Identification ……………………………………………………………………. 47\u003cbr\u003eConversion of Metric and English Units ……………………………………………. 55\u003cbr\u003eTechnical Service Data …………………………………………………………………….. 57\u003cbr\u003eOrdering Spare Parts ……………………………………………………………………….. 61\u003cbr\u003eContents, Section P …………………………………………………………………………. 63\u003cbr\u003ePlanned Maintenance ……………………………………………………………………. 63\u003cbr\u003eIntroduction, Maintenance ……………………………………………………………….. 65\u003cbr\u003eJacking Truck Off The Floor …………………………………………………………… 66\u003cbr\u003eLubricants ……………………………………………………………………………………. 68\u003cbr\u003eService Schedule …………………………………………………………………………….. 71\u003cbr\u003ePlanned Maintenance Schedule ……………………………………………………… 71\u003cbr\u003ePlanned Maintenance Procedures …………………………………………………… 76\u003cbr\u003eLubrication Chart …………………………………………………………………………….. 83\u003cbr\u003eOil and Grease Specifications ………………………………………………………….. 84\u003cbr\u003eApproved Oils and Grease …………………………………………………………….. 84\u003cbr\u003eGrease Location Points …………………………………………………………………. 85\u003cbr\u003eMast Adjustment Points …………………………………………………………………. 86\u003cbr\u003eContents, Section S …………………………………………………………………………. 87\u003cbr\u003eService Instructions ………………………………………………………………………. 87\u003cbr\u003eTroubleshooting Guidelines …………………………………………………………….. 89\u003cbr\u003eGeneral ……………………………………………………………………………………….. 89\u003cbr\u003eElectrical ……………………………………………………………………………………… 91\u003cbr\u003eHydraulic ……………………………………………………………………………………… 96\u003cbr\u003eDefinitions ……………………………………………………………………………………. 97\u003cbr\u003eChassis …………………………………………………………………………………………… 99\u003cbr\u003eGeneral ……………………………………………………………………………………….. 99\u003cbr\u003eDash ………………………………………………………………………………………….. 100\u003cbr\u003eMotor Compartment Door ……………………………………………………………… 101\u003cbr\u003eLeft-Hand Side Panel ……………………………………………………………………. 102\u003cbr\u003eOperator Compartment Panel ………………………………………………………… 103\u003cbr\u003eMain Card Access Panel ………………………………………………………………. 103\u003cbr\u003eBattery Compartment ……………………………………………………………………… 105\u003cbr\u003eBattery Retainer Plates …………………………………………………………………. 106\u003cbr\u003eBattery Rollers …………………………………………………………………………….. 106\u003cbr\u003eDriver Controls ……………………………………………………………………………….. 107\u003cbr\u003eBrake Pedal, RSX40\/RRX35 ……………………………………………………………… 109\u003cbr\u003ePedal Removal ……………………………………………………………………………. 110\u003cbr\u003ePedal Bearing Replacement ………………………………………………………….. 111\u003cbr\u003ePedal Adjustment …………………………………………………………………………. 111\u003cbr\u003eBrake Pedal, RSX50\/RRX45\/RDX30 ………………………………………………….. 112\u003cbr\u003ePedal Removal ……………………………………………………………………………. 113\u003cbr\u003ePedal Bearing Replacement ………………………………………………………….. 114\u003cbr\u003ePedal Adjustment …………………………………………………………………………. 114\u003cbr\u003eOverhead Guard ……………………………………………………………………………… 115\u003cbr\u003eDecals …………………………………………………………………………………………….. 117\u003cbr\u003eDecal with Protective Sheet …………………………………………………………… 117\u003cbr\u003eDecal without Protective Sheet ………………………………………………………. 117\u003cbr\u003eSteering Motor ………………………………………………………………………………… 121\u003cbr\u003eRemoval ……………………………………………………………………………………… 121\u003cbr\u003eInstallation …………………………………………………………………………………… 121\u003cbr\u003eSteering Motor Gear Replacement …………………………………………………. 122\u003cbr\u003eFan Motor ……………………………………………………………………………………….. 123\u003cbr\u003eUpper Electrical Compartment Fan ………………………………………………… 123\u003cbr\u003eOperator Fan ………………………………………………………………………………. 124\u003cbr\u003eMotor Maintenance\u003cbr\u003eSchedule\/Troubleshooting ………………………………………………………………. 125\u003cbr\u003eGeneral Information ……………………………………………………………………… 125\u003cbr\u003eOperating Conditions ……………………………………………………………………. 125\u003cbr\u003eTroubleshooting …………………………………………………………………………… 126\u003cbr\u003eMotor Repair …………………………………………………………………………………… 133\u003cbr\u003eDisassembly ……………………………………………………………………………….. 133\u003cbr\u003eMotor Inspection ………………………………………………………………………….. 135\u003cbr\u003ePump Motor ……………………………………………………………………………………. 141\u003cbr\u003eMounting Points …………………………………………………………………………… 141\u003cbr\u003eRepair ………………………………………………………………………………………… 145\u003cbr\u003eDrive Motor …………………………………………………………………………………….. 149\u003cbr\u003eMounting Points …………………………………………………………………………… 149\u003cbr\u003eRepair ………………………………………………………………………………………… 152\u003cbr\u003eTransmission ………………………………………………………………………………….. 155\u003cbr\u003eMounting Points …………………………………………………………………………… 155\u003cbr\u003eRepair ………………………………………………………………………………………… 159\u003cbr\u003eDisassemble ……………………………………………………………………………….. 161\u003cbr\u003eAssembly ……………………………………………………………………………………. 165\u003cbr\u003eAxle Sealing Ring ………………………………………………………………………… 174\u003cbr\u003eLeakage ……………………………………………………………………………………… 176\u003cbr\u003eWheel Bolt ………………………………………………………………………………….. 178\u003cbr\u003eElectromagnetic Brake ……………………………………………………………………. 179\u003cbr\u003eRemoval ……………………………………………………………………………………… 179\u003cbr\u003eInstallation …………………………………………………………………………………… 181\u003cbr\u003eAdjustments ………………………………………………………………………………… 182\u003cbr\u003eCoil Check On Brake ……………………………………………………………………. 183\u003cbr\u003eElectromagnetic Brake, Armature and Magnetic Coil ………………………… 183\u003cbr\u003eBrake Friction Plate ……………………………………………………………………… 184\u003cbr\u003eDrive Wheel …………………………………………………………………………………….. 185\u003cbr\u003eRemoval ……………………………………………………………………………………… 186\u003cbr\u003eInstallation …………………………………………………………………………………… 186\u003cbr\u003eTire Pressing Procedure ……………………………………………………………….. 187\u003cbr\u003eNon-Braking Caster Wheel, RRX35\/RSX40 ……………………………………….. 189\u003cbr\u003eCaster Pivot ………………………………………………………………………………… 191\u003cbr\u003eThrust Bearing …………………………………………………………………………….. 193\u003cbr\u003eCaster Springs …………………………………………………………………………….. 195\u003cbr\u003eCaster Stops ……………………………………………………………………………….. 197\u003cbr\u003eNon-Braking Caster Assembly, RRX35\/RSX40 …………………………………. 199\u003cbr\u003eRemoval ……………………………………………………………………………………… 200\u003cbr\u003eInstallation …………………………………………………………………………………… 200\u003cbr\u003eBraking Caster Wheel, RRX45\/RDX30\/RSX50 …………………………………… 201\u003cbr\u003eRemoval ……………………………………………………………………………………… 203\u003cbr\u003eBraking Caster Assembly, RRX45\/RDX30\/RSX50 ……………………………… 205\u003cbr\u003eRemoval ……………………………………………………………………………………… 207\u003cbr\u003eInstallation …………………………………………………………………………………… 208\u003cbr\u003eLoad Wheels, Sizes 4 X 3, 5 X 4, and 5 X 3 ………………………………………. 209\u003cbr\u003eRemoval ……………………………………………………………………………………… 211\u003cbr\u003eInstallation …………………………………………………………………………………… 212\u003cbr\u003eLoad Wheels, Size 10.5 X 3.5 …………………………………………………………… 213\u003cbr\u003eRemoval ……………………………………………………………………………………… 214\u003cbr\u003eInstallation …………………………………………………………………………………… 214\u003cbr\u003eSteering Arm \/ Wheel \/ Lever …………………………………………………………… 215\u003cbr\u003eControl Pod …………………………………………………………………………………. 217\u003cbr\u003eSteering Wheel ……………………………………………………………………………. 218\u003cbr\u003eSteering Tach ……………………………………………………………………………… 219\u003cbr\u003eSteering Bearing …………………………………………………………………………….. 221\u003cbr\u003eRemoval ……………………………………………………………………………………… 222\u003cbr\u003eInstallation …………………………………………………………………………………… 222\u003cbr\u003eElectrical Functions ………………………………………………………………………… 223\u003cbr\u003eGeneral ………………………………………………………………………………………. 223\u003cbr\u003eStart Up ………………………………………………………………………………………. 227\u003cbr\u003eSteering Components …………………………………………………………………… 231\u003cbr\u003eBrake Release …………………………………………………………………………….. 237\u003cbr\u003eDirection Selection ……………………………………………………………………….. 239\u003cbr\u003eTravel Request, Forks First …………………………………………………………… 241\u003cbr\u003eTravel Request, Forks Trailing ……………………………………………………….. 245\u003cbr\u003ePlug Braking ……………………………………………………………………………….. 250\u003cbr\u003e12-Volt Power Supply …………………………………………………………………… 254\u003cbr\u003e7.35-Volt Power Supplies ……………………………………………………………… 255\u003cbr\u003eLimit Switches ……………………………………………………………………………… 258\u003cbr\u003eHeight Indicator ……………………………………………………………………………. 262\u003cbr\u003eDrive Motor Brush Wear Indicator Switches …………………………………….. 264\u003cbr\u003ePump Motor Brush Indicator Switch ……………………………………………….. 265\u003cbr\u003eSafety Check ………………………………………………………………………………. 266\u003cbr\u003eShunt Power Cable ………………………………………………………………………. 268\u003cbr\u003eElectrical Symbols ………………………………………………………………………….. 275\u003cbr\u003eElectrical Schematics (Serial numbers 27163000-28105000) ……………… 277\u003cbr\u003eCircuit Diagram 1(11) ……………………………………………………………………. 277\u003cbr\u003eCircuit Diagram 2(11) ……………………………………………………………………. 278\u003cbr\u003eCircuit Diagram 3(11) ……………………………………………………………………. 279\u003cbr\u003eCircuit Diagram 4(11) ……………………………………………………………………. 280\u003cbr\u003eCircuit Diagram 5(11) ……………………………………………………………………. 281\u003cbr\u003eCircuit Diagram 6(11) ……………………………………………………………………. 282\u003cbr\u003eCircuit Diagram 7(11) ……………………………………………………………………. 283\u003cbr\u003eCircuit Diagram 8(11) ……………………………………………………………………. 284\u003cbr\u003eCircuit Diagram 9(11) ……………………………………………………………………. 285\u003cbr\u003eCircuit Diagram 10(11) ………………………………………………………………….. 286\u003cbr\u003eCircuit Diagram 11(11) ………………………………………………………………….. 287\u003cbr\u003eElectrical Schematics (Serial numbers 28105001-28126000) ……………… 289\u003cbr\u003eCircuit Diagram 1(12) ……………………………………………………………………. 289\u003cbr\u003eCircuit Diagram 2(12) ……………………………………………………………………. 290\u003cbr\u003eCircuit Diagram 3(12) ……………………………………………………………………. 291\u003cbr\u003eCircuit Diagram 4(12) ……………………………………………………………………. 292\u003cbr\u003eCircuit Diagram 5(12) ……………………………………………………………………. 293\u003cbr\u003eCircuit Diagram 6(12) ……………………………………………………………………. 294\u003cbr\u003eCircuit Diagram 7(12) ……………………………………………………………………. 295\u003cbr\u003eCircuit Diagram 8(12) ……………………………………………………………………. 296\u003cbr\u003eCircuit Diagram 9(12) ……………………………………………………………………. 297\u003cbr\u003eCircuit Diagram 10(12) ………………………………………………………………….. 298\u003cbr\u003eCircuit Diagram 11(12) ………………………………………………………………….. 299\u003cbr\u003eCircuit Diagram 12(12) ………………………………………………………………….. 300\u003cbr\u003eElectrical Schematics (Serial numbers 28126001-31285000) ……………… 301\u003cbr\u003eCircuit Diagram 1(12) ……………………………………………………………………. 301\u003cbr\u003eCircuit Diagram 2(12) ……………………………………………………………………. 302\u003cbr\u003eCircuit Diagram 3(12) ……………………………………………………………………. 303\u003cbr\u003eCircuit Diagram 4(12) ……………………………………………………………………. 304\u003cbr\u003eCircuit Diagram 5(12) ……………………………………………………………………. 305\u003cbr\u003eCircuit Diagram 6(12) ……………………………………………………………………. 306\u003cbr\u003eCircuit Diagram 7(12) ……………………………………………………………………. 307\u003cbr\u003eCircuit Diagram 8(12) ……………………………………………………………………. 308\u003cbr\u003eCircuit Diagram 9(12) ……………………………………………………………………. 309\u003cbr\u003eCircuit Diagram 10(12) ………………………………………………………………….. 310\u003cbr\u003eCircuit Diagram 11(12) ………………………………………………………………….. 311\u003cbr\u003eCircuit Diagram 12(12) ………………………………………………………………….. 312\u003cbr\u003eElectrical Schematics (Serial numbers 31285001-UP) ……………………….. 313\u003cbr\u003eCircuit Diagram 1(12) ……………………………………………………………………. 313\u003cbr\u003eCircuit Diagram 2(12) ……………………………………………………………………. 314\u003cbr\u003eCircuit Diagram 3(12) ……………………………………………………………………. 315\u003cbr\u003eCircuit Diagram 4(12) ……………………………………………………………………. 316\u003cbr\u003eCircuit Diagram 5(12) ……………………………………………………………………. 317\u003cbr\u003eCircuit Diagram 6(12) ……………………………………………………………………. 318\u003cbr\u003eCircuit Diagram 7(12) ……………………………………………………………………. 319\u003cbr\u003eCircuit Diagram 8(12) ……………………………………………………………………. 320\u003cbr\u003eCircuit Diagram 9(12) ……………………………………………………………………. 321\u003cbr\u003eCircuit Diagram 10(12) ………………………………………………………………….. 322\u003cbr\u003eCircuit Diagram 11(12) ………………………………………………………………….. 323\u003cbr\u003eCircuit Diagram 12(12) ………………………………………………………………….. 324\u003cbr\u003eBattery ……………………………………………………………………………………………. 325\u003cbr\u003eRemoval ……………………………………………………………………………………… 325\u003cbr\u003eInstallation …………………………………………………………………………………… 325\u003cbr\u003eBattery Maintenance …………………………………………………………………….. 326\u003cbr\u003eStorage ………………………………………………………………………………………. 328\u003cbr\u003eBattery History Record ………………………………………………………………….. 328\u003cbr\u003eLight Assemblies ……………………………………………………………………………. 329\u003cbr\u003eOverhead Guard Lights (Option) ……………………………………………………. 329\u003cbr\u003eWarning Lights (Option) ………………………………………………………………… 330\u003cbr\u003eWorking Lights (Option) ………………………………………………………………… 331\u003cbr\u003eTravel Alarm (Option) …………………………………………………………………… 332\u003cbr\u003eOperator Fan (Option) ………………………………………………………………….. 333\u003cbr\u003eHorn ……………………………………………………………………………………………….. 335\u003cbr\u003eRemoval ……………………………………………………………………………………… 335\u003cbr\u003eInstallation …………………………………………………………………………………… 335\u003cbr\u003eStart\/Stop Switches ………………………………………………………………………… 337\u003cbr\u003eGeneral ………………………………………………………………………………………. 337\u003cbr\u003eKey Switch (S17) …………………………………………………………………………. 337\u003cbr\u003eEmergency Disconnect Switch (S21) ……………………………………………… 339\u003cbr\u003eBattery Connector …………………………………………………………………………… 341\u003cbr\u003eLocation ……………………………………………………………………………………… 341\u003cbr\u003eInspection …………………………………………………………………………………… 341\u003cbr\u003eInstallation …………………………………………………………………………………… 342\u003cbr\u003eMast Switch (S31) ……………………………………………………………………………. 343\u003cbr\u003eGeneral ………………………………………………………………………………………. 343\u003cbr\u003eControl Cable and Harness ……………………………………………………………… 347\u003cbr\u003eFuses …………………………………………………………………………………………. 347\u003cbr\u003eWiring …………………………………………………………………………………………. 348\u003cbr\u003eContactors ……………………………………………………………………………………… 351\u003cbr\u003eGeneral ………………………………………………………………………………………. 351\u003cbr\u003eDirection Contactors …………………………………………………………………….. 352\u003cbr\u003eLift Bypass Contactor\u003cbr\u003e(RRX45\/RSX50\/RDX30) ……………………………………………………………….. 354\u003cbr\u003eMain Contactor ……………………………………………………………………………. 356\u003cbr\u003eTransistor Panel (Drive) …………………………………………………………………… 359\u003cbr\u003eMotor Connections ……………………………………………………………………….. 360\u003cbr\u003eTransistor Panel (Lift) ……………………………………………………………………… 361\u003cbr\u003eCircuit Check, Drive Only ………………………………………………………………. 363\u003cbr\u003eMicro Switches ……………………………………………………………………………….. 365\u003cbr\u003eGeneral ………………………………………………………………………………………. 365\u003cbr\u003eLift Limit Override Switch (S33) Optional …………………………………………. 366\u003cbr\u003eOptional Light and Fan Switches (S96, S97 and S99) ………………………. 367\u003cbr\u003eMain Electronic Card ………………………………………………………………………. 369\u003cbr\u003eConnectivity to Truck ……………………………………………………………………. 369\u003cbr\u003eTransistor Controller Replacement …………………………………………………. 370\u003cbr\u003eRemoval ……………………………………………………………………………………… 374\u003cbr\u003eInstallation …………………………………………………………………………………… 374\u003cbr\u003eDisplay ……………………………………………………………………………………….. 380\u003cbr\u003eTime …………………………………………………………………………………………… 381\u003cbr\u003eEffect on Truck …………………………………………………………………………….. 381\u003cbr\u003eRunning time ……………………………………………………………………………….. 382\u003cbr\u003eRV2 Adjustment Procedure …………………………………………………………… 382\u003cbr\u003eAdjustment Procedures for Setting Brake Switch and Brake Transducer 383\u003cbr\u003eBattery Discharge Indicator Parameter Adjustment …………………………… 384\u003cbr\u003eA5 Jumper Harness Kit Installation (Serial numbers 28126000 – below) 390\u003cbr\u003eWarning\\Caution Codes ………………………………………………………………… 393\u003cbr\u003eError Codes ………………………………………………………………………………… 395\u003cbr\u003eProgramming Parameter ………………………………………………………………. 401\u003cbr\u003eSwitches and Sensors …………………………………………………………………….. 411\u003cbr\u003eGeneral ………………………………………………………………………………………. 411\u003cbr\u003ePlatform (Right Foot) Switch (S108) ……………………………………………….. 411\u003cbr\u003eStaging Switch (S45) ……………………………………………………………………. 413\u003cbr\u003eWheel Direction Sensor ………………………………………………………………… 415\u003cbr\u003eSteer Proximity Sensors A and B (S66 and S67) ……………………………… 417\u003cbr\u003eDrive Motor Speed(S64)\/Direction Sensors (S125) …………………………… 419\u003cbr\u003eHydraulic System ……………………………………………………………………………. 421\u003cbr\u003eOperation ……………………………………………………………………………………. 421\u003cbr\u003eRRX35 Hydraulic Schematic …………………………………………………………. 442\u003cbr\u003eRRX45 Hydraulic Schematic …………………………………………………………. 443\u003cbr\u003eRDX30 Hydraulic Schematic …………………………………………………………. 444\u003cbr\u003eRSX40 Hydraulic Schematic ………………………………………………………….. 445\u003cbr\u003eRSX50 Hydraulic Schematic ………………………………………………………….. 446\u003cbr\u003eHydraulic Fluid ……………………………………………………………………………….. 447\u003cbr\u003eHydraulic Fluid Selection ………………………………………………………………. 447\u003cbr\u003eChanging Hydraulic System Fluid …………………………………………………… 447\u003cbr\u003eSystem Draining ………………………………………………………………………….. 448\u003cbr\u003eRefilling System …………………………………………………………………………… 449\u003cbr\u003eBleeding Hydraulic System ……………………………………………………………. 450\u003cbr\u003eHydraulic Tank ……………………………………………………………………………….. 452\u003cbr\u003eRemoval ……………………………………………………………………………………… 453\u003cbr\u003eInstallation …………………………………………………………………………………… 454\u003cbr\u003eHydraulic Filter Assembly ……………………………………………………………….. 456\u003cbr\u003eHydraulic Filter …………………………………………………………………………….. 457\u003cbr\u003eHydraulic Filter Adapter ………………………………………………………………… 458\u003cbr\u003eHydraulic Pump ……………………………………………………………………………… 460\u003cbr\u003eRemoval ……………………………………………………………………………………… 460\u003cbr\u003eRepair ………………………………………………………………………………………… 460\u003cbr\u003eControl Valve ………………………………………………………………………………….. 461\u003cbr\u003eRemoval …………………………………………………………………………………….. 461\u003cbr\u003eInstallation …………………………………………………………………………………… 461\u003cbr\u003eControl Valve Assembly ………………………………………………………………….. 466\u003cbr\u003eRepair ………………………………………………………………………………………… 468\u003cbr\u003eStaging Cylinder, Three Stage Mast …………………………………………………. 473\u003cbr\u003eBearing Removal …………………………………………………………………………. 474\u003cbr\u003eDisassembly ……………………………………………………………………………….. 475\u003cbr\u003eAssembly ……………………………………………………………………………………. 475\u003cbr\u003eInstallation …………………………………………………………………………………… 475\u003cbr\u003eFreelift Cylinder, Three Stage Mast ………………………………………………….. 477\u003cbr\u003eRemoval ……………………………………………………………………………………… 479\u003cbr\u003eDisassembly ……………………………………………………………………………….. 480\u003cbr\u003eAssembly ……………………………………………………………………………………. 480\u003cbr\u003eInstallation …………………………………………………………………………………… 480\u003cbr\u003eReach Cylinder Assembly ……………………………………………………………….. 481\u003cbr\u003eRemoval ……………………………………………………………………………………… 483\u003cbr\u003eDisassembly ……………………………………………………………………………….. 484\u003cbr\u003eInspection …………………………………………………………………………………… 485\u003cbr\u003eAssembly ……………………………………………………………………………………. 486\u003cbr\u003eInstallation …………………………………………………………………………………… 487\u003cbr\u003eTilt Cylinder Assembly, RRX35\/RSX40\/RSX50 ………………………………….. 489\u003cbr\u003eRemoval ……………………………………………………………………………………… 490\u003cbr\u003eDisassembly ……………………………………………………………………………….. 491\u003cbr\u003eInspection …………………………………………………………………………………… 492\u003cbr\u003eAssembly ……………………………………………………………………………………. 493\u003cbr\u003eInstallation …………………………………………………………………………………… 494\u003cbr\u003eTilt Cylinder Assembly, RRX45\/RDX30 …………………………………………….. 495\u003cbr\u003eRemoval ……………………………………………………………………………………… 497\u003cbr\u003eDisassembly ……………………………………………………………………………….. 498\u003cbr\u003eInspection …………………………………………………………………………………… 499\u003cbr\u003eAssembly ……………………………………………………………………………………. 500\u003cbr\u003eInstallation …………………………………………………………………………………… 501\u003cbr\u003eMast, 3 Stage ………………………………………………………………………………….. 503\u003cbr\u003eShimming Carriage with Mast on Truck …………………………………………… 507\u003cbr\u003eThree Stage Mast ………………………………………………………………………… 509\u003cbr\u003eLift Chain …………………………………………………………………………………….. 514\u003cbr\u003eLifting Gear (Crosshead) …………………………………………………………………. 523\u003cbr\u003eLifting Gear Repair ……………………………………………………………………….. 525\u003cbr\u003eSideshifter, RRX35\/45\/RDX30 ………………………………………………………….. 527\u003cbr\u003eMounting Instructions ……………………………………………………………………. 529\u003cbr\u003eOperation and Maintenance ………………………………………………………….. 530\u003cbr\u003eSideshifter, RRX35\/45\/RSX40\/50\/RDX30 …………………………………………… 533\u003cbr\u003eMounting Instructions ……………………………………………………………………. 535\u003cbr\u003eOperation ……………………………………………………………………………………. 536\u003cbr\u003eMaintenance ……………………………………………………………………………….. 536\u003cbr\u003eTroubleshooting …………………………………………………………………………… 540\u003cbr\u003eSingle Reach, RRX35 ………………………………………………………………………. 541\u003cbr\u003eMaintenance ……………………………………………………………………………….. 547\u003cbr\u003eReach Repair ………………………………………………………………………………. 552\u003cbr\u003eCarriage Bumpers ………………………………………………………………………… 556\u003cbr\u003eFork Carriage Pivot Pins ……………………………………………………………….. 558\u003cbr\u003eCarriage Roller Bearings ………………………………………………………………. 558\u003cbr\u003eSingle Reach, RRX45 ………………………………………………………………………. 559\u003cbr\u003eMaintenance ……………………………………………………………………………….. 559\u003cbr\u003eReach Repair ………………………………………………………………………………. 567\u003cbr\u003eFork Carriage Pivot Pins ……………………………………………………………….. 571\u003cbr\u003eCarriage Roller Bearings ………………………………………………………………. 572\u003cbr\u003eDouble Reach Mechanism, RDX30 …………………………………………………… 573\u003cbr\u003eTheory of Operation ……………………………………………………………………… 575\u003cbr\u003eMaintenance ……………………………………………………………………………….. 575\u003cbr\u003eTroubleshooting …………………………………………………………………………… 575\u003cbr\u003eRepair ………………………………………………………………………………………… 575\u003cbr\u003eRebuild ……………………………………………………………………………………….. 575\u003cbr\u003eForks ……………………………………………………………………………………………… 577\u003cbr\u003eRemoval ……………………………………………………………………………………… 579\u003cbr\u003eInspection …………………………………………………………………………………… 579\u003cbr\u003eInstallation …………………………………………………………………………………… 580\u003cbr\u003eLoad Indicator ………………………………………………………………………………… 581\u003cbr\u003eLoad Indicator ………………………………………………………………………………… 583\u003cbr\u003ePulse Sensor ………………………………………………………………………………. 585\u003cbr\u003eHeight Indicator and Preset Selector ………………………………………………. 587\u003cbr\u003eGeneral ………………………………………………………………………………………. 588\u003cbr\u003eOperation ……………………………………………………………………………………. 588\u003cbr\u003ePreset Height ………………………………………………………………………………. 589\u003cbr\u003eDisplay ……………………………………………………………………………………….. 590\u003cbr\u003eDisplay Symbols Description …………………………………………………………. 591\u003cbr\u003eProgramming ………………………………………………………………………………. 592\u003cbr\u003eLoad Backrest ………………………………………………………………………………… 601\u003cbr\u003eRemoval ……………………………………………………………………………………… 604\u003cbr\u003eInstallation …………………………………………………………………………………… 604\u003c\/p\u003e\n\u003cp\u003eOther manuals all cover full contents\u003c\/p\u003e\n\u003cp\u003eThis manual can be used by anyone from a first time owner\/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time \u0026amp; money by helping to prevent premature failure and unnecessary repairs.\u003c\/p\u003e\n\u003cp\u003eLanguage: English\u003cbr\u003eFormat: PDF\u003cbr\u003ePlatform: Windows Phone, Ipad and Mac\u003cbr\u003eDelivery: Instant Download After Payment.\u003cbr\u003eSupport : Equipmentrepairmanuals@gmail.com\u003cbr\u003e\u003cbr\u003e\u003c\/p\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e","brand":"High Quality Manual","offers":[{"title":"Default Title","offer_id":11927277076527,"sku":"","price":10.32,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/2795\/9270\/products\/cartoon_pic_100_c9796b40-6339-4f67-bb99-612387374e6d.png?v=1561527979","url":"https:\/\/www.heavy-equipmentmanual.com\/en-gb\/products\/download-bt-prime-mover-rrx35-rrx45-rsx40-rsx50-rdx30-service-repair-manual","provider":"Heavy Equipment Manual","version":"1.0","type":"link"}