Case 1650M Tier 4A (interim) Crawler Dozer Workshop Service Repair Manual

Download Service Repair Manual for Case 1650M Tier 4A (interim) Crawler Dozer.

PIN NCDC16500 and above; PIN NDDC16500 and above;
PIN NEDC16000 and above; PIN NFDC16000 and above

Part number 51418569
2nd edition English
November 2017
Replaces part number 47907868

This Factory Service Repair Manual offers all the service and repair information about Case 1650M Tier 4A (interim) Crawler Dozer. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment. The information on this manual covered everything you need to know when you want to repair or service on Case 1650M Tier 4A (interim) Crawler Dozer.

Models Covered:

Product Market Product Engine
1650M Extra Long Track (XLT), Bulldozer (BD) Blade [NCDC16500 – ] North America F4HFE6132*A004
1650M Extra Long Track (XLT), Bulldozer (BD) Blade [NDDC16500 – ] North America F4HFE6132*A004
1650M Extra Long Track (XLT), Bulldozer (BD) Blade [NEDC16000 – ] North America F4HFE6132*A004
1650M Extra Long Track (XLT), Bulldozer (BD) Blade [NFDC16000 – ] North America F4HFE6132*A004
1650M Extra Long Track (XLT), Power Angle Tilt (PAT) Blade [NCDC16500 – ] North America F4HFE6132*A004
1650M Extra Long Track (XLT), Power Angle Tilt (PAT) Blade [NDDC16500 – ] North America F4HFE6132*A004
1650M Extra Long Track (XLT), Power Angle Tilt (PAT) Blade [NEDC16000 – ] North America F4HFE6132*A004
1650M Extra Long Track (XLT), Power Angle Tilt (PAT) Blade NFDC16000 – ] North America F4HFE6132*A004
1650M Wide Track (WT) / Low Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NCDC16500 – ] North America F4HFE6132*A004
1650M Wide Track (WT) / Low Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NDDC16500 – ] North America F4HFE6132*A004
1650M Wide Track (WT) / Low Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NEDC16000 – ] North America F4HFE6132*A004
1650M Wide Track (WT) / Low Ground Pressure (LGP), Power Angle Tilt (PAT) Blade [NFDC16000 – ] North America F4HFE6132*A004

Manual Contents:

INTRODUCTION
Engine……………………………………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 10.2
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 10.4
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 10.6
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . 10.9
Hydrostatic drive………………………………………………………………………………………………. 29
[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 29.1
Brakes and controls …………………………………………………………………………………………….. 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems…………………………………………………………………………………………… 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.105] Charge pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.741] Dozer blade cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.752] Hydraulic fan drive cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
Tracks and track suspension ………………………………………………………………………………… 48
[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1

[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.2
[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3
[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4
[48.140] Dropbox and final drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.5
[48.AAA] Tracks and track suspension generic sub-group . . . . . . . . . . . . . . . . . . . . . . . . . 48.6
Cab climate control …………………………………………………………………………………………….. 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3
Electrical systems ………………………………………………………………………………………………. 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
[55.011] Fuel tank system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.014] Engine intake and exhaust system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.030] Service brake electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . 55.6
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.202] Cold start aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . 55.12
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.13
[55.518] Wiper and washer system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.14
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . .. . . . 55.15
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . .. . . . . 55.16
Dozer blade and arm…………………………………………………………………………………………. 86
[86.110] Dozer blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86.1
[86.124] Dozer pushbeams and struts . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 86.2

Tools ………………………………………………………………………………………………………….. 89
[89.128] Ripper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89.1
Platform, cab, bodywork, and decals ……………………………………………………………. 90
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.160] Cab interior trim and panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 90.4

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

Language: English
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PAGES: 2374
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Download Case 1650M Tier 4A (interim) Crawler Dozer Workshop Service Repair Manual