Case 580N , 580SN WT , 580SN , 590SN Tier 4B (final) Backhoe Loader Tractor Service Repair Manual Part Number 48038048

Download Service Repair Manual for Case 580N , 580SN WT , 580SN , 590SN Tier 4B (final) Tractor Loader Backhoe.

580N PIN NGC730186 and above; 580SN WT PIN NGC735098 and above;
580SN PIN NGC732639 and above; 590SN PIN NGC736228 and above
Part number 48038048
1st edition English
October 2016

This Factory Service Repair Manual offers all the service and repair information about Case 580N , 580SN WT , 580SN , 590SN Tier 4B (final) Tractor Loader Backhoe. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your investment. The information on this manual covered everything you need to know when you want to repair or service on Case 580N , 580SN WT , 580SN , 590SN Tier 4B (final) Tractor Loader Backhoe.

Models Covered:

Product Market Product Engine
580N TWO-WHEEL DRIVE (2WD) TIER 4B (FINAL) [NGC730186 – ] North America F5BFL413A*B007
580N FOUR-WHEEL DRIVE (4WD) TIER 4B (FINAL) [NGC730186 – ] North America F5BFL413A*B007 580SN TWO-WHEEL DRIVE (2WD) TIER 4B (FINAL) [NGC732639 – ] North America F5BFL413A*B007 580SN FOUR-WHEEL DRIVE (4WD) TIER 4B (FINAL) [NGC732639 -] North America F5BFL413A*B007
580SN WT FOUR-WHEEL DRIVE (4WD) TIER 4B (FINAL) [NGC735098 – ] North America F5BFL413A*B007
590SN TWO-WHEEL DRIVE (2WD) TIER 4B (FINAL) [NGC736228 – ] North America F5BFL413A*B007
590SN FOUR-WHEEL DRIVE (4WD) TIER 4B (FINAL) [NGC736228 – ] North America F5BFL413A*B007

Manual Contents:

INTRODUCTION
Engine……………………………………………………………………………………………… 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.206] Fuel filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.218] Fuel injection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . 10.8
Transmission………………………………………………………………………………………….. 21
[21.112] Power shuttle transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2
[21.134] Power shuttle transmission external controls . . . . . . . . . . . . . . . . . . . . . . 21.3
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . 21.4
[21.154] Power shuttle transmission internal components . . . . . . . . . . . . . . . . . . . . 21.5
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . . . 21.6
Front axle system ……………………………………………………………………………………….. 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . .. . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . 25.3
[25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4
Rear axle system……………………………………………………………………………………………….. 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 27.3

Brakes and controls ………………………………………………………………………………………….. 33
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems……………………………………………………………………………………………. 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 35.1
[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.104] Fixed displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.525] Auxiliary hydraulic valves and lines . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11
[35.703] Stabilizer hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12
[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13
[35.726] Excavator and backhoe hydraulic controls. . . . . . . . . . . . . . . . . . . . . . . 35.14
[35.736] Boom hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.15
[35.737] Dipper hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.16
[35.738] Excavator and backhoe bucket hydraulic system . . . . . . . . . . . . . . . . . . 35.17
[35.739] Swing arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.18
[35.740] Telescopic arm hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.19
Frames and ballasting ………………………………………………………………………………… 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
[39.129] Stabilizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.2
Steering……………………………………………………………………………………………………….. 41
[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 41.1

[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 41.2
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels…………………………………………………………………………………………………………. 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control …………………………………………………………………………………….. 50
[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 50.1
Electrical systems ……………………………………………………………………………………. 55
[55.024] Transmission control system . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . 55.1
[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.301] Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 55.4
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . 55.7
[55.510] Cab or platform harnesses and connectors . . . . . . . . . . . . . . . . .. . . . . . 55.8
[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . .. . 55.10
[55.991] Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.12
Front loader and bucket……………………………………………………………………………… 82
[82.100] Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1
[82.300] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2
Booms, dippers, and buckets …………………………………………………………………….. 84
[84.100] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 84.1
[84.114] Boom pivoting support . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 84.2
[84.910] Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 84.3
[84.912] Dipper arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84.4

Platform, cab, bodywork, and decals ……………………………………………………………. 90
[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.114] Operator protections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
[90.151] Cab interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 90.5
[90.154] Cab doors and hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.6

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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Download Case 580N 580SN WT 580SN 590SN Tier 4B (final) Backhoe Loader Tractor Service Repair Manual Part Number 48038048