Case 6TAA-6804 Diesel Engine Service Repair Manual Download

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Topics in the Case 6TAA-6804 Diesel Engine Service Manual:

GENERAL INFORMATION

COMMON RAIL
WORKING PROCESS
MECHANIC FEEDING PUMP
CP3 HIGH PRESSURE PUMP
RAIL (PRESSURE ACCUMULATOR)
BOOST GAUGE VALVE
FLOW LIMITERS
ELECTRO-INJECTOR
FUEL BACKFLOW PRESSURE LIMITER

Duty – Industrial equipment
GENERAL SPECIFICATIONS
Section pictures of complete engine
Common rail version
Clearance data 4–6 cyl
PART ONE – MECHANICAL COMPONENTS
ENGINE OVERHAUL
Preface
Engine setting operations for the assembly on turning stand
Disassembly of application components
Assembly of application components
Completion of the Engine
Checks inspection and control
TIGHTENING TORQUE
PART TWO – ELECTRICAL EQUIPMENT
Placement of sensors
EDC7 ECU
Connector to injectors
Feed connector to components and to functions of the specific equipment
Connector to sensors
Temperature and air pressure sensor
Sensor of engine’s oil temperature and pressure
Driving shaft sensor
Timing system sensor
Fuel pressure sensor
Fuel temperature sensor
Resistor pre-post heating
Cooling liquid temperature sensor
Starter
Electro-injectors
TROUBLESHOOTING
MAINTENANCE PROCEDURES – CHECKS AND CONTROLS

Overhaul and technical specifications
GENERAL SPECIFICATIONS
CLEARANCE DATA
ENGINE OVERHAUL
ENGINE REMOVAL AT THE BENCH
REPAIR OPERATIONS
CYLINDER UNIT
Checks and measurements
Checking head supporting surface on cylinder unit
TIMING SYSTEM
Camshaft
Checking cam lift and pin alignment
BUSHES
Bush replacement
Tappets
Fitting tappets – camshaft
OUTPUT SHAFT
Measuring journals and crankpins
Replacing oil pump control gear
Fitting main bearings
Finding journal clearance
Checking output shaft shoulder clearance
CONNECTING ROD – PISTON ASSEMBLY
Pistons
Measuring piston diameter
Piston pins
Conditions for proper pin-piston coupling
Split rings
Connecting rods
Bushes
Checking connecting rods
Checking torsion
CYLINDER HEAD
VALVES
TORQUES

TOOLS

APPENDIX

Covers: Case 6TAA-6804 Diesel Engine
Pages: 161
Format: PDF file
Compatibility: Windows/Mac/Tablet
File size: 17mb
Note: 2002 publication. Instant digital download only – no printed copy or CD-ROM media.

Case 6TAA-6804 Diesel Engine Service Repair Manual PDF