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High Quality Manuals

Caterpillar 3126B, 3126E Truck Engine Troubleshooting Manual BKD, G3E, DPF, 1AJ

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  • Regular price $299.90
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Caterpillar 3126B, 3126E Truck Engine Troubleshooting Manual PDF

Covers: Caterpillar 3126B and 3126E Truck engines with serial number prefixes:

  • BKD 1-Up
  • G3E 1-Up
  • DPF 1-Up
  • 1AJ 1-Up
  • 8YL 1-Up
  • CKM 1-Up
  • CRP 1-Up
  • 7AS 1-Up
  • 8SZ 1-Up
  • Topics in the Caterpillar 3126B, 3126E Truck Engine Troubleshooting Manual:

    Troubleshooting Section
    Electronic Troubleshooting
    System Overview
    Electronic Service Tools
    Replacing the ECM
    Sensors and Electrical Connectors
    Programming Parameters
    Programming Parameters
    Customer Passwords
    ECM Date/Time Stamped Information
    ECM Snapshot
    Passwords
    Passwords Worksheet
    Flash Programming
    Service Information Report
    Customer Specified Parameters
    Customer Specified Parameters
    Customer Specified Parameters Table
    Customer Specified Parameters Worksheet
    Cruise Control Parameters
    Data Link Parameters
    Dedicated PTO Parameters
    Engine/Gear Parameters
    Engine Monitoring Parameters
    Idle Parameters
    Input Selections
    Maintenance Parameters
    Output Selections
    Passwords
    Selected Engine Rating
    Smart Idle Parameters
    Timer Parameters
    Trip Parameters
    Truck Manufacture Parameters
    Vehicle Speed Parameters
    System Configuration Parameters
    System Configuration Parameters
    Troubleshooting without a Diagnostic Code
    Can Not Reach Top Engine RPM
    Can Not Reach Vehicle Speed Limit
    Check Engine Lamp or Warning Lamp Is
    Malfunctioning
    Cruise Control, Idle, or PTO Can Not Be Set
    Driver Questionnaire
    Driver Questionnaire Response
    ECM Will Not Accept Passwords
    Electronic Service Tool Will Not Communicate with
    ECM
    Elevated Idle
    Engine Cranks but Will Not Start
    Engine Has Early Wear
    Engine Misfires, Runs Rough or Is Unstable
    Engine Vibration
    Engine Will Not Crank
    Excessive Black Smoke
    Excessive Valve Lash
    Excessive White Smoke
    Intermittent Cruise Control, Idle, or PTO Kickout
    Intermittent Engine Shutdown
    Intermittent Low Power or Power Cutout
    Low Power/Poor or No Response to Throttle
    Poor Acceleration or Response
    Troubleshooting with a Diagnostic Code
    Diagnostic Codes
    0001-11 Cylinder #1 Injector current fault (72)
    0002-11 Cylinder #2 Injector current fault (72)
    0003-11 Cylinder #3 Injector current fault (73)
    0004-11 Cylinder #4 Injector current fault (73)
    0005-11 Cylinder #5 Injector current fault (74)
    0006-11 Cylinder #6 Injector current fault (74)
    0022-11 Primary to Secondary Engine Speed Signal Calibration (42)
    0022-13 Engine Speed Signal Calibration Not Performed (42)
    0030-08 PTO Throttle signal invalid (29)
    0030-13 PTO Throttle out of calibration (29)
    0041-03 8 Volt Supply voltage high (21)
    0041-04 8 Volt Supply voltage low (21)
    0042-11 Injection Actuation Pressure output fault
    0043-02 Key Switch Fault (71)
    0064-02 Secondary Engine Speed loss of signal
    0064-11 Secondary Engine Speed no pattern
    0070-05 Inlet Air Heater current low
    0070-06 Inlet Air Heater current high
    0071-00 Idle Shutdown Override (01)
    0071-01 Idle Shutdown (47)
    0071-14 PTO Shutdown (47)
    0084-00 Vehicle Overspeed Warning (41)
    0084-01 Vehicle Speed loss of signal (31)
    0084-02 Vehicle Speed signal invalid (36)
    0084-08 Vehicle Speed signal out of range (36)
    0084-10 Vehicle Speed signal rate of change
    0091-08 Throttle Position Invalid (32)
    0091-13 Throttle Position out of calibration (28)
    0096-03 Fuel Level voltage high
    0096-04 Fuel Level voltage low
    0100-03 Oil Pressure voltage high (24)
    0100-04 Oil Pressure voltage low (24)
    0100-11 Very Low Oil Pressure (46)
    0102-03 Boost Pressure voltage high (25)
    0102-04 Boost Pressure voltage low (25)
    0102-07 Boost Pressure not responding
    0105-00 High Intake Manifold Air Temperature Warning (64)
    0105-03 Intake Manifold Air Temperature voltage high (38)
    0105-04 Intake Manifold Air Temperature voltage low
    0105-11 Very High Intake Manifold Air Temperature
    0108-03 Barometric Pressure voltage high (26)
    0108-04 Barometric Pressure voltage low (26)
    0110-00 High Coolant Temperature Warning
    0110-03 Coolant Temperature voltage high (27)
    0110-04 Coolant Temperature voltage low (27)
    0110-11 Very High Coolant Temperature (61)
    0111-01 Low Coolant Level Warning (62)
    0111-02 Coolant Level signal invalid (12)
    0111-03 Coolant Level voltage high (12)
    0111-04 Coolant Level voltage low (12)
    0111-11 Very Low Coolant Level (62)
    0128-03 Secondary Fuel Level voltage high
    0128-04 Secondary Fuel Level voltage low
    0164-00 Excessive Injection Actuation Pressure
    0164-02 Injection Actuation Pressure Signal Erratic
    0164-03 Injection Actuation Pressure voltage high
    0164-04 Injection Actuation Pressure voltage low
    0164-11 Injection Actuation Pressure system fault
    0168-02 ECM Battery Power Intermittent (51)
    0186-14 PTO Engine Shutdown Switch Occurrence
    0190-00 Engine Overspeed Warning (35)
    0190-02 Primary Engine Speed Loss of Signal
    0190-11 Primary Engine Speed no pattern (34)
    0224-11 Theft Deterrent Active (00)
    0224-14 Theft Deterrent Active with Engine Cranking
    0231-02 J1939 Data Incorrect (58)
    0231-11 J1939 Data Link Fault (58)
    0231-12 J1939 Device Not Responding
    0232-03 5 Volt Supply voltage high (21)
    0232-04 5 Volt Supply voltage low (21)
    0246-11 Brake Pedal Switch #1 Fault
    0247-11 Brake Pedal Switch #2 Fault
    0252-11 Engine Software Incorrect (59)
    0253-02 Check Customer or System Parameters
    0253-14 Truck Manufacturer Parameter Not Programmed
    Diagnostic Functional Tests
    5 Volt Engine Pressure Sensor Supply Circuit – Test
    Accelerator Pedal (Throttle) Position Sensor Circuit – Test
    Air Inlet Heater Circuit – Test
    ATA (SAE J1587 / J1708) Data Link Circuit – Test
    Change Oil Lamp Circuit – Test
    Check Engine Lamp Circuit – Test
    Clutch Pedal Position Switch Circuit – Test
    Coolant Level Sensor Circuit – Test
    Cooling Fan Circuit and A/C Compressor Clutch
    Circuit – Test
    Cooling Fan Circuit and A/C High Pressure Switch
    Circuit – Test
    Cruise Control Switch Circuit – Test
    ECM Memory – Test
    Electrical Connectors – Inspect
    Engine Pressure Sensor Open or Short Circuit – Test
    Engine Running Output Circuit – Test
    Engine Speed/Timing Sensor Circuit – Test
    Engine Temperature Sensor Open or Short Circuit – Test
    Exhaust Brake Circuit – Test
    Exhaust Particulate Filter Circuit – Test
    Fast Idle Enable Circuit – Test
    Fast Idle Lamp Circuit – Test
    Fuel Level Sensor Circuit – Test
    Idle Shutdown Timer – Test
    Ignition Key Switch Circuit and Battery Supply Circuit
    Ignore Brake/Clutch Switch Circuit – Test
    Injection Actuation Pressure – Test
    Injection Actuation Pressure Control Valve Circuit – Test
    Injection Actuation Pressure Sensor – Test
    Injector Solenoid Circuit – Test
    Input Selection Switch Circuit – Test
    Neutral Switch Circuit – Test
    Powertrain Data Link Circuit – Test
    PTO Engine Shutdown Switch Circuit – Test
    PTO Shutdown Timer – Test
    PTO Switch Circuit – Test
    PTO Switch ON Lamp Circuit – Test
    Remote PTO Accelerator Position Sensor Circuit – Test
    Service Brake Pedal Position (Switch 1) Circuit – Test
    Service Brake Pedal Position (Switch 2) Circuit – Test
    Starting Aid Output Circuit – Test
    Tachometer Circuit – Test
    Transmission (AT/MT/HT) Relay Circuit – Test
    Vehicle Speed and Speedometer Circuit – Test
    Wait To Start Lamp Circuit – Test
    Warning Lamp Circuit – Test
    Calibration Procedures
    Engine Speed/Timing Sensor – Calibrate
    Vehicle Speed Circuit – Calibrate
    Index

  • Pages: 412
    Format
    : PDF (zipped)
    File size: 4mb
    Compatibility: Windows/Mac computers
    Notes: Instant download only.