Download Complete Service Repair Manual for BT Prime Mover TMX Electrical Tow Tractor.

This Factory Service Repair Manual offers all the service and repair information about BT Prime Mover TMX Electrical Tow Tractor. The information on this manual covered everything you need to know when you want to repair or service BT Prime Mover TMX Electrical Tow Tractor.

Models Covered:

BT Prime Mover TMX Electrical Tow Tractor

Manuals Covered:

Service manuals
Parts manuals
Master Parts Manuals
Electrical Schematics
Operators manuals

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Service Manual Contents:

BT Standard Codes …………………………………………………………………………………… 3
Warning Symbols …………………………………………………………………………………….. 11
Warning Levels …………………………………………………………………………………….. 11
Prohibitory Symbols ………………………………………………………………………………… 12
Ordinance Symbols ………………………………………………………………………………. 12
Introduction, Service Manual ……………………………………………………………………. 13
Contents, Section M …………………………………………………………………………………. 15
Machine Information ……………………………………………………………………………… 15
General Product Information ……………………………………………………………………. 17
Presentation of the TMX. ……………………………………………………………………….. 17
Intended Application of the Trucks …………………………………………………… 17
Forbidden Application of the Trucks …………………………………………………. 18
Truck Data ……………………………………………………………………………………. 18
TMX Dimensions …………………………………………………………………………… 19
Data Plate …………………………………………………………………………………….. 20
Main Components …………………………………………………………………………………. 21
Inch (SAE) and Metric Fasteners ………………………………………………………………. 23
Introduction ………………………………………………………………………………………….. 23
Nomenclature, Threads …………………………………………………………………………. 24
Strength Identification ……………………………………………………………………………. 25
Conversion of Metric and English Units ……………………………………………………. 31
Technical Service Data …………………………………………………………………………….. 33
Ordering Spare Parts ……………………………………………………………………………….. 35
Contents, Section P …………………………………………………………………………………. 37
Planned Maintenance ……………………………………………………………………………. 37
Introduction, Maintenance ……………………………………………………………………….. 39
Safe Jacking Procedure …………………………………………………………………………. 39
Service Schedule …………………………………………………………………………………….. 41
Planned Maintenance Schedule ……………………………………………………………… 41
Planned Maintenance Procedures …………………………………………………………… 44
Services to be Performed Daily ……………………………………………………….. 44
Services to be Performed Monthly ……………………………………………………. 46
Services to be Performed Annually ………………………………………………….. 49
Lubrication Chart …………………………………………………………………………………….. 51
Oil and Grease Specifications ………………………………………………………………….. 53
Approved Oils and Grease …………………………………………………………………….. 53
Contents, Section S …………………………………………………………………………………. 55
Service Instructions ………………………………………………………………………………. 55
Chassis …………………………………………………………………………………………………… 57
General Information ………………………………………………………………………………. 57
Drive Motor Mounting Points ……………………………………………………………………. 59
Drive Motor Brush …………………………………………………………………………………. 60
Removal and Installation ………………………………………………………………… 60
Drive Motor Assembly ……………………………………………………………………………. 60
Remove ……………………………………………………………………………………….. 60
Installation …………………………………………………………………………………….. 61
Drive Motor ……………………………………………………………………………………………… 63
General Information ………………………………………………………………………………. 63
Operating Conditions …………………………………………………………………………….. 63
Troubleshooting ……………………………………………………………………………………. 63
Drive Motor Service …………………………………………………………………………………. 69
Motor Repair ………………………………………………………………………………………… 70
Disassembly …………………………………………………………………………………. 70
Inspection and Troubleshooting ………………………………………………………………. 73
Drive End Head …………………………………………………………………………….. 73
Commutator End Head …………………………………………………………………… 73
Bearings ……………………………………………………………………………………….. 73
Brush and Commutator …………………………………………………………………… 74
Armature ………………………………………………………………………………………. 74
Frame and Field Assembly ……………………………………………………………… 75
Assembly ……………………………………………………………………………………… 77
Changing Brushes ………………………………………………………………………………… 78
Transmission …………………………………………………………………………………………… 79
System Description ……………………………………………………………………………….. 79
Troubleshooting ……………………………………………………………………………………. 79
Removal ………………………………………………………………………………………………. 80
Installation ……………………………………………………………………………………………. 81
Transmission Axle Seal ……………………………………………………………………………. 83
General Information ………………………………………………………………………………. 83
Removal ……………………………………………………………………………………….. 83
Installation …………………………………………………………………………………….. 83
Transmission Disassembly / Assembly …………………………………………………….. 85
Disassembly ………………………………………………………………………………………… 86
Assembly …………………………………………………………………………………………….. 86
Parking Brake System ……………………………………………………………………………… 89
Brake Theory of Operation …………………………………………………………………….. 90
Brake Adjustment …………………………………………………………………………………. 91
Brake Shoe Removal / Installation …………………………………………………………… 92
Brake Interlock Switch …………………………………………………………………………… 93
Drive Wheel ……………………………………………………………………………………………… 95
Removal ……………………………………………………………………………………….. 95
Installation …………………………………………………………………………………….. 96
Load Wheels ……………………………………………………………………………………………. 97
Steering Control Arm ……………………………………………………………………………….. 99
Control Handle Stem ……………………………………………………………………………. 100
Removal ………………………………………………………………………………………. 100
Installation ……………………………………………………………………………………. 101
Hand Brake Levers ………………………………………………………………………………. 102
Removal ………………………………………………………………………………………. 102
Disassembly ………………………………………………………………………………… 102
Assembly …………………………………………………………………………………….. 102
Installation ……………………………………………………………………………………. 103
Steering Handle head ……………………………………………………………………………… 105
Control Handle Head ……………………………………………………………………………. 107
Removal ………………………………………………………………………………………. 107
Installation ……………………………………………………………………………………. 107
Direction Control Switches …………………………………………………………………….. 108
Horn Switch ………………………………………………………………………………………… 109
Potentiometer ……………………………………………………………………………………… 111
300/400 Amp Contactor …………………………………………………………………………… 113
Maintenance ……………………………………………………………………………………….. 114
Removal/Replacement of Contact Tips ……………………………………………. 114
“EE” Contactor ……………………………………………………………………………………….. 117
Maintenance ……………………………………………………………………………………….. 118
Removal/Replacement of Contact Tips ……………………………………………. 118
Battery Controller / Hourmeter / Speed Dropout ……………………………………….. 121
General Information ……………………………………………………………………………… 121
Electrical …………………………………………………………………………………………….. 121
Voltage ………………………………………………………………………………………… 121
Battery Controller (BC) …………………………………………………………………………. 122
General Information ………………………………………………………………………. 122
Reset ………………………………………………………………………………………….. 124
Key Switch …………………………………………………………………………………… 124
Hourmeter ……………………………………………………………………………………. 124
Troubleshooting …………………………………………………………………………………… 125
Battery Discharge Indicator (BDI) ……………………………………………………. 125
Hourmeter ……………………………………………………………………………………. 127
Battery Discharge Indicator / Hourmeter ………………………………………………….. 129
General Information ……………………………………………………………………………… 129
Electrical …………………………………………………………………………………………….. 129
Voltage ………………………………………………………………………………………… 129
Battery Discharge Indicator (BDI) …………………………………………………………… 130
General Information ………………………………………………………………………. 130
Key Switch …………………………………………………………………………………… 130
Hourmeter ……………………………………………………………………………………. 130
Troubleshooting …………………………………………………………………………………… 131
Battery Discharge Indicator (BDI) ……………………………………………………. 131
Hourmeter ……………………………………………………………………………………. 132
24 Volt 400 Amp Electrical System …………………………………………………………… 135
Electrical Panel Components …………………………………………………………………. 135
List of Symbols ……………………………………………………………………………………. 136
Circuit Diagram 1(3) ………………………………………………………………………. 138
Circuit Diagram 2(3) ………………………………………………………………………. 139
Circuit Diagram 3(3) ………………………………………………………………………. 140
Description of Function …………………………………………………………………………. 141
General Information ………………………………………………………………………. 141
References Information …………………………………………………………………. 141
Key Switch S17 in the ON Position ………………………………………………….. 141
The Operating Arm in Drive Position, S10, Brake Switch Closed …………. 141
Driving, Load Wheels Direction ………………………………………………………. 142
Driving, Steer Wheel Direction ………………………………………………………… 142
Reversing/Motor Brake Load Wheels Direction to Steer Wheel Direction 142
Reversing/Motor Brake Steer Wheel Direction to Load Wheels Direction 142
Horn ……………………………………………………………………………………………. 142
24 Volt, 400 Amp Transistor Controller …………………………………………………….. 143
Maintenance ……………………………………………………………………………………….. 143
Safety ………………………………………………………………………………………….. 143
Cleaning ………………………………………………………………………………………. 143
Diagnostics and Troubleshooting ……………………………………………………. 144
Basics Of Circuit Operation …………………………………………………………………… 146
Control Features …………………………………………………………………………… 148
Motor Circuit ……………………………………………………………………………………….. 150
Control Circuit ……………………………………………………………………………………… 150
Diagnostics and Troubleshooting …………………………………………………………… 153
1307 Programmer Diagnostics ……………………………………………………….. 153
Troubleshooting Chart …………………………………………………………………… 154
Technical Specification ………………………………………………………………….. 158
Troubleshooting Chart Using the Handset ………………………………………… 159
24 Volt, 400 Amp Transistor Controller Troubleshooting ………………………….. 161
Troubleshooting Chart Index …………………………………………………………………. 161
Troubleshooting Charts ………………………………………………………………………… 162
Handset Operation ………………………………………………………………………………….. 171
Operating Modes …………………………………………………………………………………. 173
Revert to Previous Settings …………………………………………………………………… 177
Handset Self Test ………………………………………………………………………………… 177

Other manuals all cover full contents.

This manual can be used by anyone from a first time owner/amateur to a professional technician.Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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